Special-purpose machine building from development through CNC manufacturing to assembly and commissioning.
Stahl Maschinenbau GmbH
Pentling (DE)New on Amplifa
About Stahl Maschinenbau
Stahl Maschinenbau GmbH was founded in 1980 by Dipl.-Ing. Reinhold Stahl in Pentling near Regensburg and evolved from a manufacturer of turned and milled parts into a special-purpose machine building company. On approximately 4,800 m² of usable floor space, the company manufactures and assembles special-purpose machines such as test and assembly systems, especially for the climate/air-conditioning sector, as well as test adapters, semi- or fully automated assembly workstations, precision tools and single-part and series-production parts through to complete assemblies. The range of services covers development and design (CATIA V5, SOLIDWORKS), CNC manufacturing including 5-axis milling and electrical discharge machining (EDM), control cabinet construction and wiring, PLC programming, automation and commissioning. Since 2021, the company has had in-house PCB design capabilities. Customers come from the automotive industry, the electrical and electronics sector, energy technology, medical technology and the food industry. The company employs more than 230 staff at its sites and has been continuously certified to ISO 9001 since 2000.
- Site
- Pentling
- Processes
- CNC milling (turned and milled parts, single-part and series-production parts), 5-axis milling, CNC turning (manufacture of turned parts), EDM/electrical discharge machining, Special-purpose machine building (test and assembly systems, among others for climate technology), Test adapters for climate or room-temperature applications, Semi- or fully automated assembly workstations, Precision tools, single-part and series-production parts as well as complete assemblies
- Materials
- CNC milling, 5-axis milling, CNC turning, Electrical discharge machining (EDM), Through-flow tunnel systems (thermal engineering), PCB design, PLC programming
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1980
- Employees
- more than 230
- Industries
- Automotive manufacturers and suppliers, Electrical and electronics, Energy, Medical, Food industry
- 01
Development and design (CAD)
- 02
CNC manufacturing (milled and turned parts)
- 03
Electrical discharge machining (EDM)
- 04
Control cabinet construction and wiring
- 05
Assembly
- 06
PLC programming / automation
- 07
Commissioning
Materials and Processes
CNC milling
Manufacture of single-part and series-production parts as well as complete assemblies on modern CNC machines.
5-axis milling
In use since 1999 for complex milled-part requirements.
CNC turning
Production of precision turned parts.
Electrical discharge machining (EDM)
EDM machining; first machine installed in 2000, department expanded 2007–2010.
Through-flow tunnel systems (thermal engineering)
Construction of thermal systems as through-flow tunnel systems since 1995–97.
PCB design
In-house printed circuit board design since 2021.
PLC programming
In-house programming department since 2007–2010 for automation tasks.
Sites
Pentling
DEHeadquarters, manufacturing and assembly
- Modern CNC machines (milled and turned part manufacturing)
- 5-axis milling machine
- Electrical discharge machining (EDM) machine
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling (turned and milled parts, single-part and series-production parts)Machining | – | – | – | – | – |
| 5-axis millingMachining | – | – | – | – | – |
| CNC turning (manufacture of turned parts)Machining | – | – | – | – | – |
| EDM/electrical discharge machiningMachining | – | – | – | – | – |
| Special-purpose machine building (test and assembly systems, among others for climate technology)Assembly | – | – | – | – | – |
| Test adapters for climate or room-temperature applicationsTesting | – | – | – | – | – |
| Semi- or fully automated assembly workstationsAssembly | – | – | – | – | – |
| Precision tools, single-part and series-production parts as well as complete assembliesMachining | – | – | – | – | – |
| Thermal systems in the form of through-flow tunnel systems (DTA)Heat treatment | – | – | – | – | – |
| Control cabinet construction and wiringAssembly | – | – | – | – | – |
| In-house PCB layout design (PCB design)Engineering | – | – | – | – | – |
| Development and design (CAD: CATIA V5, SOLIDWORKS; PLC programming, CNC programming)Engineering | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis milling machine | – | – | – | – | Pentling |
| EDM machine (electrical discharge machining machine) | – | – | – | – | Pentling |
| Modern CNC machines (milled and turned part manufacturing) | – | – | – | – | Pentling |
Additional services
Quality
The company has been continuously certified to ISO 9001 since 2000 (currently ISO 9001:2015) and places great importance on a consistent quality level and high precision.
| Evidence | Pentling |
|---|---|
| ISO 9001 |
History
- 1980
Founded by Dipl.-Ing. Reinhold Stahl; takeover of the machine building company Morlok und Seibold with twelve employees
- 1981-89
Introduction of CNC milling technology, PPS system, CNC programming and CAD
- 1990
Construction of an office building and expansion of production space
- 1995-97
Construction of the first thermal systems as through-flow tunnel systems (DTA)
- 1997
Dipl.-Wirt.-Ing. Christian Stahl takes over the management
- 1999
Introduction of a quality management system according to ISO 9001, first 5-axis milling machine and 3D CAD
- 2000
Production expansion and installation of the first electrical discharge machining (EDM) machine
- 2004
Expansion of the design department; introduction of CATIA V5, SOLIDWORKS and 3D CAM
- 2007-2010
In-house PLC programming department, new construction of final assembly and EDM, modernization of the administrative building
- 2012
Construction of an assembly hall with 2,500 m² of usable floor space
- 2014
Expansion of all departments
- 2016
Introduction of a new ERP system
- 2021
Establishment of in-house printed circuit board design (PCB design)