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Star Glas – Fertigung

Glass refinement with laser subsurface engraving, V-groove grinding, glass fusing, waterjet cutting and digital printing

Star Glas Logo

Star Glas GmbH

New on Amplifa

approx. 200 tStocked raw material
approx. 300,000 piecesStocked glass cubes/blocks and shapes
up to 10,000 piecesLot sizes from single piece to large series

About Star Glas

Star Glas GmbH is a manufacturing company specialized in the refinement and processing of glass. Its range of services includes laser subsurface engraving in glass, V-groove grinding of reeded glass from a glass thickness of 5 mm, glass fusing, waterjet cutting and digital printing with Mimaki technology. For digital signage applications, the company offers solutions with Pilkington MirroView™ for flat screens, displays and interactive touch applications. With a permanent stock of around 200 tonnes of uncoated raw material, corresponding to approximately 300,000 glass cubes, blocks and other glass shapes, Star Glas can deliver from single pieces to large series of 10,000 units, also just-in-time. Its customers include not only the promotional products industry but also furniture manufacturing, as demonstrated by the long-standing collaboration with Häcker Küchen. In addition, the company produces glass promotional gifts and cuts standardized cardboard with the Boxmaker.

Processes
Laser subsurface engraving in glass, V-groove grinding (reeded glass), Glass fusing, Waterjet cutting, Digital printing (Mimaki), Glass refinement, V-groove grinding at glass thicknesses from 5 mm (reeded glass), Digital signage (Pilkington MirroView™)
Materials
Glass, Reeded glass, Pilkington MirroView™, Cardboard
Industries
Promotional gifts/promotional products, Furniture manufacturing, Digital signage
  1. 01

    Stock raw material (uncoated glass blocks)

  2. 02

    Waterjet cutting

  3. 03

    V-groove grinding

  4. 04

    Laser subsurface engraving

  5. 05

    Digital printing

  6. 06

    Glass fusing

  7. 07

    Packaging (cutting of standardized cardboard)

  8. 08

    Shipping, also just-in-time

Glass types and processes

Glas

Glass

Base material for laser subsurface engraving, groove grinding, fusing, waterjet cutting and digital printing.

Riffelglas

Reeded glass

Suitable for V-groove grinding from a glass thickness of 5 mm.

Pilkington MirroView

Pilkington MirroView™

Glass for digital signage applications with displays and touch applications.

Pappe

Cardboard

Cut with the Boxmaker into standardized packaging.

Locations

Star Glas GmbH

DE

Manufacturing and refinement

Lot size
Single piece to 10,000 pieces
Materials
Glass
  • Waterjet cutting system
  • BOXMAKER
  • Therminator wood gasifier (2 units)

Components and products

Glass pictures with LED lighting (Cristallights)
Glass pictures with LED lighting (Cristallights)Laser subsurface engraving · Digital signage/promotional products
Reeded glass with V-groove grinding
Reeded glass with V-groove grindingV-groove grinding · Glass refinement
Glass globe
Glass globeLaser subsurface engraving · Promotional gift
Glass pen holder
Glass pen holderLaser subsurface engraving · Promotional gift
Glass keychain
Glass keychainLaser subsurface engraving · Promotional gift
Glass memo clip
Glass memo clipLaser subsurface engraving · Promotional gift
Glass fusing object
Glass fusing objectGlass fusing · Glass refinement

Inside the production

Waterjet cutting system
Waterjet cutting system
Detail view of glass refinement
Detail view of glass refinement
TNT4
TNT4
Star Glas in the Mimaki Customer Gallery, FESPA Global Print Expo 2022
Star Glas in the Mimaki Customer Gallery, FESPA Global Print Expo 2022
Glass applications in furniture manufacturing
Glass applications in furniture manufacturing
Therminator wood gasifier system
Therminator wood gasifier system

Industries

Promotional gifts/promotional productsFurniture manufacturingDigital signage

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser subsurface engraving in glassSurface–––Single piece – 10,000 piecesGlass
V-groove grinding (reeded glass)Surface––from glass thickness 5 mm–Glass
Glass fusingSurface––––Glass
Waterjet cuttingMachining––––Glass
Digital printing (Mimaki)Surface––––Glass

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Waterjet cutting system–––––
BOXMAKER (cardboard cutting)BOXMAKER1–2020–
Therminator wood gasifierTherminator2–2020–

Additional services

Laser subsurface engraving in glassGlass refinementV-groove grinding at glass thicknesses from 5 mm (reeded glass)Digital signage (Pilkington MirroView™)Just-in-time delivery from single pieces to large series (e.g. 10,000 pieces)Production of glass promotional giftsCutting of standardized cardboard (Boxmaker)

Reference customers

Häcker Küchen (honouring of founder Horst Finkemeyer)

Company history

  1. 2020

    Oil heating disposed of and the second Therminator wood gasifier commissioned on 08.10.2020

  2. 2020

    Acquisition of a Boxmaker for cutting standardized cardboard

  3. Delivery of a waterjet

  4. 2022

    Star Glas in the Mimaki Customer Gallery at the FESPA Global Print Expo 2022

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