STASA develops software and data analysis for quality forecasting and optimization of manufacturing processes.
STASA Steinbeis Angewandte Systemanalyse GmbH
Stuttgart (headquarters)New on Amplifa
About STASA
STASA Steinbeis Angewandte Systemanalyse GmbH was founded in 1995 by Prof. Dr. Günter Haag as a Steinbeis Transfer Centre and was converted into a GmbH (limited liability company) in 2005. The company, headquartered in Stuttgart, specializes in applied systems analysis and develops tailor-made data analysis and software solutions, including the STASA QC software for setting up and optimizing manufacturing processes as well as for online quality forecasting of manufactured components. Fields of application include plastic injection molding, welding and bonding processes, aluminum die casting, and machining processes. Further focal points are predictive maintenance, early fault detection, time-series and frequency analysis, statistical lifetime analysis, and pattern recognition using artificial intelligence methods such as neural networks, support vector machines, and decision trees. In addition to manufacturing optimization, STASA offers network analyses, data visualization, forecasting in the transport sector, small-scale population and economic forecasts, site analyses, as well as consulting and training for process optimization. More than 1,000 projects have been carried out since the company was founded; customers include companies such as Institut Dr. Foerster, IW-Consult and KISTLER AG as well as ministries and institutional organizations.
- Site
- Stuttgart
- Processes
- Quality forecasting and optimization of manufacturing processes (STASA QC software), Plastic injection molding (process optimization/quality forecasting via STASA QC), Welding processes (process optimization/quality forecasting via STASA QC), Bonding processes (process optimization/quality forecasting via STASA QC), Aluminum die casting (process optimization/quality forecasting via STASA QC), Machining processes (process optimization/quality forecasting via STASA QC), Data analysis and systems analysis, Quality forecasting in manufacturing processes
- Materials
- Plastics (STASA QC field of application), Aluminum (STASA QC field of application), STASA QC Software, Plastic injection molding, Aluminum die casting, Welding processes, Bonding processes, Machining processes
- Certificates
- ISO 9001
- Founded
- 1995
- Employees
- 2–10
- Industries
- Manufacturing/Production, Plastic injection molding, Logistics, Transport and traffic, Urban and regional development, Archaeology/UXO clearance
- 01
Data acquisition in manufacturing and testing processes
- 02
Data analysis and feature extraction
- 03
Modeling with machine learning and AI
- 04
Quality forecasting and process optimization (STASA QC)
- 05
Custom software development
- 06
Consulting and training
Processes and Fields of Application
STASA QC Software
Software for setting up and optimizing manufacturing processes as well as for online quality forecasting using artificial intelligence.
Plastic injection molding
Quality forecasting and operating point optimization of injection molding processes using STASA QC.
Aluminum die casting
Process optimization and quality forecasting for aluminum die casting processes.
Welding processes
Process optimization and quality forecasting for welding processes.
Bonding processes
Process optimization and quality forecasting for bonding processes.
Machining processes
Quality forecasting and optimization of machining production processes.
Predictive Maintenance
Early fault detection, time-series and frequency analysis, and statistical lifetime analysis for predicting failure rates and maintenance costs.
Pattern recognition and AI methods
Neural networks, support vector machines, and decision trees for automated evaluation of large volumes of data.
Locations
Stuttgart
DEHeadquarters with development, consulting, and training
- Materials
- Plastics, aluminum (STASA QC fields of application)
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Quality forecasting and optimization of manufacturing processes (STASA QC software)Engineering | – | – | – | – | Plastics, Aluminum |
| Plastic injection molding (process optimization/quality forecasting via STASA QC)Plastics | – | – | – | – | Plastics |
| Welding processes (process optimization/quality forecasting via STASA QC)Joining | – | – | – | – | – |
| Bonding processes (process optimization/quality forecasting via STASA QC)Joining | – | – | – | – | – |
| Aluminum die casting (process optimization/quality forecasting via STASA QC)Casting | – | – | – | – | Aluminum |
| Machining processes (process optimization/quality forecasting via STASA QC)Machining | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
Additional services
Reference customers
Quality and Reliability
STASA relies on data-driven, reliable forecasts based on process knowledge, machine learning, and statistical methods; certificates are not documented in the sources.
| Evidence | Stuttgart |
|---|---|
| ISO 9001 |
History
- 1995
Founded by Prof. Dr. Günter Haag as a Steinbeis Transfer Centre
- 2005
Converted into a GmbH (limited liability company)
- 2011
Löhn Prize of the Steinbeis Foundation jointly with Institut Dr. Foerster for DATA2LINE®
- 2018
Start of the EU Interreg project DAREFFORT (until 31.05.2021)
- 2025
30th anniversary on 1 September; STASA QC Version 2025 released