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Development and manufacturing of measuring and testing equipment for industrial image processing as well as quality management consulting.

SQ

Steinbeis Qualitätssicherung und Bildverarbeitung GmbH

Ilmenau (Werner-von-Siemens-Straße 9)New on Amplifa

2011Founded
HRB 507013, Amtsgericht JenaCommercial Register
Small and medium seriesManufacturing of measuring and testing equipment
up to 900 springs/minuteTesting capacity SpringTest inline inspection

About SQB GmbH

Steinbeis Qualitätssicherung und Bildverarbeitung GmbH (SQB GmbH), based in Ilmenau, develops custom special inspection devices, components and systems for industrial image processing and metrology and manufactures them in small and medium series. The product range includes automated visual inspection systems (Qualileo), inline surface and dimension testing devices for plastic pipes (PipeScan, PipeTest), robot-linked inspection systems for optical components (OpKoTest), lens inspection devices (LensTest), 3D in-line inspection systems, spring testing systems (SpringTest), high-speed cameras and custom LED lighting systems. In addition, the company develops inspection software (including QuickImage in C, C++ and C#) and color and spectral image processing methods. Alongside equipment technology, SQB GmbH offers consulting on establishing and optimizing management systems according to ISO 9001, 14001, 45001, 50001, 13485, IATF 16949, ISO 27001 and TISAX, internal audits, certified training courses, as well as AI consulting and data labeling. Customers come from the automotive industry, optics industry, medical technology, plastics processing, spring production and mechanical engineering, among others. The company is part of the Steinbeis network and works closely with TU Ilmenau.

Site
Ilmenau
Processes
Automated visual inspection (Qualileo), Surface inspection of plastic pipes (PipeScan), Tactile pipe dimension inspection (PipeTest), Geometry and form inspection of optical components (OpKoTest), Geometry inspection of optical lenses (LensTest–sampling), Fully automatic lens geometry inspection (LensTest–geometry), Form inspection of optical functional surfaces according to ISO 10110-5 (LensTest–form), 3D in-line inspection of continuously manufactured products (3D InLineScan)
Materials
Plastic pipes (extruded), Plastic profiles, Aluminium profiles, Rubber profiles, Metal profiles, Wood profiles, Optical components / lenses, Springs
Certificates
DIN EN ISO 9001:2015, ISO 9001, ISO 14001
Founded
2011
Industries
Automotive industry, Optics industry, Medical technology, Plastics processing (pipes), Spring production, Mechanical engineering
  1. 01

    Feasibility study and laboratory test

  2. 02

    Design and software development

  3. 03

    Equipment manufacturing in small and medium series

  4. 04

    Integration into the production line

  5. 05

    Service and (remote) maintenance

Inspected Materials and Products

Plastic pipes (extruded)

Inline surface and diameter inspection with PipeScan for pipe diameters 9–32 mm and 40–110 mm, up to 125 mm on request.

Plastic profiles

Inspection of continuously manufactured profiles with 3D InLineScan for surface defects and geometric features.

Aluminium profiles

Inline inspection of aluminium profiles in the continuous manufacturing process with laser triangulation sensors.

Rubber profiles

Inspection of rubber and hose profiles with the 3D InLineScan inspection system.

Metal profiles

Inline inspection of metal profiles for surface defects and geometry.

Wood profiles

Inline inspection of base profiles for wood applications with the 3D InLineScan.

Optical components / lenses

Non-contact geometry and form testing with OpKoTest and LensTest, measurement uncertainty down to the nanometer range.

Springs

Inline 100% inspection of tension, compression and conical springs with SpringTest directly in the spring coiling machine.

Printed circuit boards / components

Visual inspection of printed circuit boards for incorrectly soldered or missing components with Qualileo.

Locations

Ilmenau

DE

Headquarters, development, production, consulting

Lot size
Small to large series (depending on inspection method)
Materials
Plastics, aluminium, rubber, metal, wood, optical components, springs
  • Qualileo visual inspection system
  • PipeScan surface inspection device 9-32 / 40-110 / 40-125
  • PipeTest pipe dimension inspection device 12-32 / 32-110
  • Robot-linked OpKoTest inspection system
  • LensTest lens inspection devices – sampling / geometry / form
  • 3D InLineScan inspection system
  • Multispectral line scan
  • SpringTest inline spring inspection
  • High-speed cameras DITECT HAS-D73 / HAS-DX
  • Video-optical sensor ViScan
  • Lighting systems BackLight, FlashControl, RingLight, MultiLight

Industries

Automotive industryOptics industryMedical technologyPlastics processing (pipes)Spring productionMechanical engineeringElectronics / printed circuit boardsHousehold productsMetrology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Automated visual inspection (Qualileo)Inspection–Field of view 400 x 300 mm–N=1 – Small and medium seriesPlastics, Metal, Printed circuit boards, Components
Surface inspection of plastic pipes (PipeScan)InspectionDiameter tolerance +/- 0.1 mm–––Plastic pipes
Tactile pipe dimension inspection (PipeTest)Inspectionoptional roughness parameters80±20 mm pipe length––Pipes of various pipe materials
Geometry and form inspection of optical components (OpKoTest)InspectionMeasurement uncertainty in the nanometer range––Medium and large seriesOptical components
Geometry inspection of optical lenses (LensTest–sampling)InspectionMeasurement uncertainties in the micrometer rangeLens diameter approx. 6–30 mm––Optical lenses
Fully automatic lens geometry inspection (LensTest–geometry)Inspection–––Series productionOptical lenses
Form inspection of optical functional surfaces according to ISO 10110-5 (LensTest–form)InspectionMeasurement resolution 273 nm––Series productionOptical lenses
3D in-line inspection of continuously manufactured products (3D InLineScan)Inspection––––Plastic profiles, Aluminium profiles, Rubber profiles, Hose material, Wood profiles, Metal profiles
Inline spring inspection (SpringTest)Inspection–––up to 900 springs/minuteSprings (tension/compression springs, conical springs), Nails, Screws, Wire-bent parts
High-speed image analysis with high-speed cameras (DITECT HAS-D73 / HAS-DX)Inspection–––––
Optical metrology on coordinate measuring machines (ViScan)Inspection–––––
Development and manufacturing of measuring and testing equipment in small and medium seriesEngineering–––Small series – Medium series–
Management systems consulting (ISO 9001, 14001, 50001, 13485, 45001, IATF 16949, ISO 27001, TISAX)Engineering–––––
Image processing consulting and feasibility studiesEngineering–––––
AI consulting and software development for AI systemsEngineering–––––

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Visual inspection systemSQB Qualileo–Field of view 400 x 300 mm or 140 x 105 mm–Ilmenau
Surface inspection device for plastic pipesSQB PipeScan 9-32 / 40-110 / 40-125–––Ilmenau
Pipe dimension inspection deviceSQB PipeTest 12-32 / 32-110–––Ilmenau
Robot-linked inspection system for geometry/form testingSQB OpKoTest–––Ilmenau
Lens geometry inspection deviceSQB LensTest–sampling–Lens diameter approx. 6–30 mm–Ilmenau
Fully automatic lens inspection deviceSQB LensTest–geometry / LensTest–form–––Ilmenau
3D in-line inspection systemSQB 3D InLineScan–Inspection speed up to 670 mm/s–Ilmenau
Multispectral line scan inspection systemSQB Multispectral LineScan–Surface defects in the μm range–Ilmenau
Inline image processing system for spring inspectionSQB SpringTest–up to 900 springs/minute–Ilmenau
High-speed cameraDITECT HAS-D73–2000 FPS at 1.3 megapixel, max. 15,000 FPS, 1" sensor, USB3.0–Ilmenau
High-speed cameraDITECT HAS-DX–Full HD at 2000 FPS, max. 100,000 FPS, 4/3" sensor, USB3.0–Ilmenau
Video-optical sensor for coordinate measuring machinesSQB / Carl Zeiss (RDS) ViScan–1/3" CCD sensor, 4-segment LED ring light, fixed-focal lenses 0.3x–6.0x–Ilmenau
Lighting systems (LED backlights, light tables, flash control)SQB BackLight light tables / FlashControl / RingLight / MultiLight–MultiLight: illumination from 16 directions; FlashControl: pulse durations from 1 μs–Ilmenau

Additional services

Custom development of measuring and testing equipment for industrial image processingManufacturing of small and medium seriesSoftware development (QuickImage, C/C++/C#)Color and spectral image processingLighting systemsSystem integration (KEYENCE, COGNEX, IGUS)CAQQuality management consultingInternal auditsCertified training and professional developmentGrants and funding consultingAI consulting and data labelingFeasibility studiesService and (remote) maintenance

Reference customers

BMW AGRobert Bosch GmbHCarl Zeiss (several entities)Volkswagen AGMTU Aero Engines GmbHJohn Deere AMS-EuropeBoehringer IngelheimContiTech MGW GmbHDiehl Metering GmbHJenoptik Automatisierungstechnik GmbHKeyence Deutschland GmbHMahr GmbHPhilips Medical Systems DMC GmbHWAFIOS AGUPONORGerodur MPM Kunststoffverarbeitung GmbH & Co. KGHakaGerodur AGXENON Automatisierungstechnik GmbHFraunhofer IOF JenaTechnoTeam Bildverarbeitung GmbH

Quality and Certification

SQB GmbH has been certified to DIN EN ISO 9001 since March 2012 (TÜV Thüringen, certificate no. 15100159208, valid until 30.03.2027) and maintains an environmental management system according to DIN EN ISO 14001. Measuring systems are regularly verified with master parts and calibrated measurement standards; gauge capability can be demonstrated according to Cg/Cgk.

EvidenceIlmenau
ISO 9001
ISO 14001

Company History

  1. 2011

    Founding of Steinbeis Qualitätssicherung und Bildverarbeitung GmbH.

  2. 2012

    Certification to DIN EN ISO 9001 and DIN EN ISO 14001 in March.

  3. 2013

    Opening of the new company building at Werner-von-Siemens-Straße 9 in September.

  4. 2019

    Installation of charging infrastructure and conversion of the vehicle fleet to electric and hybrid drives.

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