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Services in rolling bearing technology: consulting, design, validation, failure analysis and metrology

ST

Steinbeis-Transferzentrum Wälzlagertechnik

Herzogenaurach · SchweinfurtNew on Amplifa

2018Founded
2Locations (Herzogenaurach, Schweinfurt)
Bore diameter > 300 mmMeasuring range rolling bearing metrology

About the Transfer Center

The Steinbeis Transfer Center for Rolling Bearing Technology was founded in 2018 by Dominik Helfrich and Stephan Sommer in Herzogenaurach and is a company within the network of the Steinbeis Foundation for Knowledge and Technology Transfer. It offers solutions to problems in the field of rolling bearing technology, covering all aspects of rolling bearing technology: consulting, design, product validation, failure analyses as well as supplier selection and qualification. Core services include failure analyses and expert reports for rolling bearings of any design, materials analyses (metallography) and rolling bearing metrology, also for bore diameters over 300 mm. For surface and roughness inspection, tactile, optical confocal and white-light metrology as well as scattered-light metrology are available. In Schweinfurt, the transfer center operates a branch with a testing laboratory and precision measuring room; head Stephan Sommer is also Professor of Quality Management and Manufacturing Metrology at Schweinfurt University of Applied Sciences. Customers come, among others, from the automotive industry, wind energy, pump and fan manufacturing, and machine tool manufacturing. Another focus is research on bearing currents in electric machines and the WEC (White Etching Cracks) failure mechanism, including endurance testing of lubricants under current flow.

Site
Herzogenaurach
Processes
Failure analyses/expert reports for rolling bearings of any design, Materials analyses on rolling bearings (metallography), Rolling bearing metrology (also for bore diameters > 300 mm), Roughness metrology (tactile, optical confocal and white-light metrology), Scattered-light metrology (roundness, waviness and roughness in a single operation), Process monitoring of function-critical surfaces in the bearing industry, Independent validation of rolling bearings (product validation), Investigation and endurance testing of lubricants under current flow (WEC research)
Materials
Rolling bearing materials (metallography on rolling bearings), Rolling bearing steels, Metallography, Scattered-light metrology, Confocal and white-light metrology
Founded
2018
Industries
Automotive industry (passenger cars/commercial vehicles), Wind energy, Pumps and fans, Machine tools, Metrology (thin-section bearings), Electric machines
  1. 01

    Rolling bearing technology and lubrication consulting

  2. 02

    Design

  3. 03

    Supplier selection/qualification

  4. 04

    Product validation

  5. 05

    Failure analysis and materials analysis

  6. 06

    Metrology and research

Materials & Processes

WLS

Rolling bearing steels

Materials analyses and metallography on rolling bearings of any design.

MET

Metallography

Materials science examination of rolling bearing components in failure cases.

SLM

Scattered-light metrology

Roundness, waviness and roughness in a single operation.

KON

Confocal and white-light metrology

Optical roughness measurement as an alternative to tactile measurement.

Locations

Herzogenaurach

DE

Headquarters

Schweinfurt

DE

Branch: testing laboratory and precision measuring room

Materials
Rolling bearing steels
  • Precision measuring room
  • Testing laboratory

Industries

Automotive industry (passenger cars/commercial vehicles)Wind energyPumps and fansMachine toolsMetrology (thin-section bearings)Electric machines

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Failure analyses/expert reports for rolling bearings of any designTesting––––Rolling bearing steels
Materials analyses on rolling bearings (metallography)Testing–––––
Rolling bearing metrology (also for bore diameters > 300 mm)Testing–Bore diameter > 300 mm–––
Roughness metrology (tactile, optical confocal and white-light metrology)TestingRa (roughness measurement)––––
Scattered-light metrology (roundness, waviness and roughness in a single operation)Testing–––––
Process monitoring of function-critical surfaces in the bearing industryTesting–––––
Independent validation of rolling bearings (product validation)Testing–––––
Investigation and endurance testing of lubricants under current flow (WEC research)Testing–––––
Rolling bearing technology and lubrication consulting, design, supplier selection/qualificationEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Precision measuring room / testing laboratory––––Schweinfurt

Additional services

Rolling bearing technology and lubrication consultingDesignProduct validationFailure analyses/expert reportsMaterials analyses (metallography)Rolling bearing metrology (also bore diameters > 300 mm)Supplier selection/qualificationResearch on bearing currents in electric machines (WEC)Investigation and endurance testing of lubricants under current flow

History

  1. 2018

    Founding of the Steinbeis Transfer Center for Rolling Bearing Technology by Dominik Helfrich and Stephan Sommer in Herzogenaurach

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