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Precision fine-mechanical components through CNC milling, CNC turning and wire EDM for laser technology, medical, defense and mechanical engineering

ST

Stenzel Feinwerktechnik GmbH

Tornesch (DE)New on Amplifa

2009Production facility in Tornesch ready for occupancy
40Employees
1 locationTornesch (Schleswig-Holstein)
Precision down to ±3 µm (Rz 2 µm)
Single parts to large seriesLot sizes

About Stenzel Feinwerktechnik

Stenzel Feinwerktechnik GmbH, based in Tornesch, Schleswig-Holstein, is a supplier of fine-mechanical components for the laser technology, medical, defense and mechanical engineering sectors. Its 40-strong team manufactures on a state-of-the-art machine park with more than 10 CNC milling machines (3- and 5-axis, including Hedelius, DMG MORI, Makino, robot-assisted production) as well as 9 CNC lathes (DMG MORI, Gildemeister, Emco) with turn-mill technology, C-/Y-axes, counter-spindle and bar-loading systems. The process spectrum also includes wire EDM with precisions down to ±3 µm (Rz 2 µm), assembly of in-house workpieces including purchased parts, wet painting, laser marking as well as deburring and finishing. Materials are aluminium, stainless steel, steel and plastics. Production ranges from single-piece orders and prototype series to large and small series. Surface finishing and heat treatment are carried out with long-standing partners, including anodizing, hard anodizing, electropolishing, zinc plating, hardening and nitriding. With the construction of the new production facility, which was ready for occupancy in August 2009, the foundations were laid for economical manufacturing of complex tasks with the highest precision. Quality is ensured through a certified DIN-EN-ISO-9001 quality inspection on Zeiss and TESA measuring machines.

Site
Tornesch
Processes
CNC milling (3-axis and 5-axis), 5-axis simultaneous milling, CNC turning (turn-mill technology, C-/Y-axes, counter-spindle, twin turret), Assembly (in-house workpieces, also with purchased parts), Wire EDM, Surface finishing: passivation, electropolishing, anodizing, hard anodizing, zinc plating,, Heat treatment: hardening, induction hardening, vacuum hardening, annealing, nitriding (with, Wet painting
Materials
Aluminium, Stainless Steel, Steel, Plastics, CNC Milling (3-/5-Axis), CNC Turning (Turn-Mill Technology), Wire EDM, Assembly
Certificates
DIN EN ISO 9001, ISO 9001
Employees
40
Industries
Laser Technology, Medical, Defense, Mechanical Engineering
  1. 01

    Design engineering consulting

  2. 02

    CNC milling (3-/5-axis)

  3. 03

    CNC turning (turn-mill technology)

  4. 04

    Wire EDM

  5. 05

    Metal band saw

  6. 06

    Assembly (incl. purchased parts)

  7. 07

    Surface finishing/heat treatment (partners)

  8. 08

    Wet painting

  9. 09

    Laser marking

  10. 10

    Quality inspection

  11. 11

    Delivery (own delivery service)

Materials and Processes

AlMgSi

Aluminium

Efficient machining on 3- and 5-axis machining centers as well as turning centers.

V2A

Stainless Steel

Machining of demanding precision components for laser technology and medical applications.

St37/C45

Steel

Machining of robust components including heavy-duty machining and heat treatment via partners.

PMMA/PEEK

Plastics

Manufacture of fine-mechanical components made from engineering plastics.

FRÄSEN

CNC Milling (3-/5-Axis)

More than 10 machining centers (Hedelius, DMG MORI, Makino), robot-assisted series production on the Hedelius ACURA 85.

DREHEN

CNC Turning (Turn-Mill Technology)

9 machines with C-/Y-axes, counter-spindle, twin turret and bar-loading systems for series production.

EDM

Wire EDM

Contactless production of complex contours with precision down to ±3 µm and surface quality up to Rz 2 µm.

MONTAGE

Assembly

Assembly of in-house workpieces according to customer requirements, also in combination with purchased parts.

LACK

Wet Painting

Individual color design with corrosion and wear protection.

LASER

Laser Marking

Contactless, wear-resistant marking (serial numbers, logos, barcodes, QR codes) on a wide variety of materials.

Locations

Tornesch

DE

Production facility (ready for occupancy since August 2009) and administration

Lot size
Single parts, prototype series, small and large series
Materials
Aluminium, stainless steel, steel, plastics
  • Hedelius Acura 65 (3-/5-axis machining center)
  • Hedelius ACURA 85 (5-axis machining center with robot cell)
  • DMG MORI machining centers
  • Makino machining centers
  • DMG MORI turning centers
  • Gildemeister turning centers
  • Emco lathes
  • Wire EDM machine
  • Metal band saw
  • Grinding robot
  • Milling robot
  • Laser marking machine
  • Zeiss CONTURA CMM (2014 and 2023)
  • Zeiss O-Inspect
  • TESA micro-hite

Industries

Laser TechnologyMedicalDefenseMechanical Engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC milling (3-axis and 5-axis)Machining–––Single parts – Large seriesAluminium, Stainless Steel, Steel, Plastics
5-axis simultaneous millingMachining–––––
CNC turning (turn-mill technology, C-/Y-axes, counter-spindle, twin turret)Machining–––Single parts – Large seriesAluminium, Stainless Steel, Steel, Plastics
Assembly (in-house workpieces, also with purchased parts)Assembly–––––
Wire EDMMachining±3 µm · Rz 2 µm––––
Surface finishing: passivation, electropolishing, anodizing, hard anodizing, zinc plating,Surface–––––
Heat treatment: hardening, induction hardening, vacuum hardening, annealing, nitriding (withHeat Treatment–––––
Wet paintingSurface–––––
Laser markingSurface––––a wide variety of materials
Consulting on design engineering and manufacturing-related questionsEngineering–––––
Deburring/finishing by handSurface–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3-/5-axis machining centerHedelius Acura 65–––Tornesch
5-axis machining center with robot cellHedelius ACURA 851––Tornesch
Machining centers (milling)DMG MORI–––Tornesch
Machining centers (milling)Makino–––Tornesch
Turning centersDMG MORI–––Tornesch
Turning centersGildemeister–––Tornesch
Lathes/turning centersEmco–––Tornesch
Wire EDM machine––––Tornesch
Metal band saw––––Tornesch
Grinding robot––––Tornesch
Milling robot––––Tornesch
Laser marking machine––––Tornesch
Coordinate measuring machine CMM CONTURA 7/7/6 activeZeiss CONTURA 7/7/6 active1–2014Tornesch
Coordinate measuring machine CMM CONTURA 7/10/6Zeiss CONTURA 7/10/61–2023Tornesch
Optical/tactile 3D measuring deviceZeiss O-Inspect–––Tornesch
3D coordinate measuring systemTESA micro-hite–––Tornesch
Height gaugeTESA micro-hite–––Tornesch

Additional services

CNC milling (3- and 5-axis, more than 10 machines, Hedelius, DMG MORI, Makino, robot-assistedCNC turning (9 machines, DMG MORI, Gildemeister, Emco, turn-mill technology, bar-loading systems)Wire EDM (down to ±3 µm, Rz 2 µm)Assembly (incl. purchased parts)Surfaces & hardening via partners (passivation, electropolishing, anodizing, hard anodizing,Wet paintingLaser markingDesign engineering consultingOwn delivery service for Hamburg and surrounding areaQuality inspection (Zeiss CONTURA CMM, Zeiss O-Inspect, TESA micro-hite)

Quality

Continuous quality assurance and regular factory inspections confirm the quality of production. The measuring room equipment includes two Zeiss coordinate measuring machines (CONTURA 7/7/6 active, 2014; CONTURA 7/10/6, 2023), a Zeiss O-Inspect for optical and tactile 3D measurements as well as TESA micro-hite measuring systems.

EvidenceTornesch
ISO 9001

History

  1. 2009

    Completion of the new production facility building in Tornesch, ready for occupancy

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