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Stertil – Fertigung

Manufactures dock levellers, door seals and vehicle restraint systems for loading bays in distribution centres and warehouses.

Stertil Logo

Stertil Verladetechnik GmbH

59192 Bergkamen (Werner-Strasse 70)New on Amplifa

1974Start of dock leveller production at Stertil BV
BergkamenSales company / Loading technology
6–12 tDynamic load capacity of the dock levellers
HRB 10952, Amtsgericht HammCommercial register

About Stertil Verladetechnik

Stertil Verladetechnik GmbH is the German sales company of Stertil Dock Products, a subsidiary of Stertil B.V. (Netherlands), which has been producing loading technology since 1974. The portfolio includes dock levellers (S, P, X series and EDGEDOCK mini dock levellers), door seals (inflatable, cushion, curtain and hybrid seals), automatic and manual COMBILOK® vehicle restraint systems, and accessories such as dock bumpers, wheel guide systems, LED traffic lights and dock lights. The dock levellers are made from high-strength steel S355J0, vehicle restraint systems from hot-dip galvanised steel; door seals are produced in the company's own workshop in the Netherlands from materials such as POWERFLEX®, CORDURA® and reinforced PVC. Products comply with standard EN 1398 and are approved in accordance with EU Machinery Directive 2006/42/EC. The company based in Bergkamen serves customers in Germany, Austria and Switzerland with consulting, construction advice including BIM files, installation and customer service. Customers include parcel distribution centres, the food and pharmaceutical industries, temperature-controlled warehouses, and logistics and distribution companies.

Site
Bergkamen
Processes
Manufacture of dock levellers with hinged lip (S series, dynamic load capacity 6–12 t), Manufacture of ergonomic dock levellers with hinged lip (P series, dynamic capacity 6 t), Manufacture of EDGEDOCK mini dock levellers (hydraulic HA / manual LA, dynamic capacity 6 t), Manufacture of telescopic lip dock levellers (X series, dynamic capacity 6 t, XPH/XFH 8 t), Manufacture of door seals (inflatable WI/WIS series, cushion, curtain and hybrid seals), Manufacture of automatic truck vehicle restraint systems COMBILOK® (G2, SWAP, M1), Manufacture of loading technology accessories (dock bumpers, wheel guides, LED traffic lights, dock, Installation of loading equipment at customers (e.g. 25 dock levellers, door seals, sectional doors)
Materials
High-strength steel S355J0 / Steel 52, Hot-dip galvanised steel, CORDURA®, POWERFLEX® tarpaulin material, PVC (reinforced, 3 mm), Aluminium (frames with sandwich panels), Polyethylene (PE bumpers), Rubber (bumpers)
Certificates
EN 1398 (dock levellers), EU Machinery Directive 2006/42/EC, BREEAM-compliant products
Founded
1974
Industries
Logistics and distribution, Parcel distribution centres, Food industry, Temperature-controlled storage, Pharmaceuticals, Warehouses
  1. 01

    Consulting and project support

  2. 02

    In-house product development

  3. 03

    Manufacturing (Netherlands: dock levellers, door seals)

  4. 04

    Distribution in the DACH region

  5. 05

    On-site installation at customers

  6. 06

    Service and customer service

Materials and Substances

S355J0

High-strength steel S355J0 (Steel 52)

Platform and hinged lip of the dock levellers, with checker plate surface for 3-wheel forklifts.

Feuerverzinkt

Hot-dip galvanised steel

Structures of the COMBILOK® vehicle restraint systems and accessory components, weather-resistant.

PVC

Reinforced PVC (3 mm)

Curtain sides of inflatable door seals.

CORDURA

CORDURA®

Wear-resistant material for the inflatable cushions of the door seals.

POWERFLEX

POWERFLEX® tarpaulin material

High-quality, durable tarpaulin and protective material for door seals.

AlMgSi

Aluminium

Frames of door seals with insulated sandwich panels.

PE

Polyethylene (PE)

Durable dock bumpers with high abrasion resistance.

Gummi

Rubber

Impact protection bumpers in various shapes and dimensions.

PC

Polycarbonate

Colour-fast, UV-stable material for wheel restraint guides.

Site

Standort Bergkamen

Bergkamen

DE

Sales company / Loading technology

Part weight / size
Dynamic load capacity dock levellers 6–12 t
Materials
Steel, hot-dip galvanised steel, aluminium, PVC, CORDURA®, POWERFLEX®
  • On-site installation at customers
  • Customer service
  • Construction advice / BIM files

Products

Dock leveller with hinged lip (S series)
Dock leveller with hinged lip (S series)Steel construction · Logistics/Distribution centres
Ergonomic dock leveller (P series)
Ergonomic dock leveller (P series)Steel construction · Warehouses
Telescopic lip dock levellers (X series)
Telescopic lip dock levellers (X series)Steel construction · Food industry
COMBILOK® G2 vehicle restraint
COMBILOK® G2 vehicle restraintHot-dip galvanised steel · Logistics
Inflatable door seal (WI/WIS series)
Inflatable door seal (WI/WIS series)PVC/CORDURA® · Temperature control
Curtain door seal
Curtain door sealPOWERFLEX® · Distribution centres
Cushion door seal
Cushion door sealTextile/Aluminium · Cold stores
EDGEDOCK mini dock leveller (LA)
EDGEDOCK mini dock leveller (LA)Steel · Parcel distribution centres
Electric wheel chock system WHEELCHOK
Electric wheel chock system WHEELCHOKLoading technology · Logistics
Truck hybrid seal
Truck hybrid sealTextile/PVC · Logistics

Inside the production

Loading bay products from Stertil Dock Products
Loading bay products from Stertil Dock Products
Loading bay products for parcel distribution centres
Loading bay products for parcel distribution centres
Dock solutions for food and hygiene
Dock solutions for food and hygiene
Loading technology for cold stores
Loading technology for cold stores
Solutions for safety and health
Solutions for safety and health

Industries

Logistics and distributionParcel distribution centresFood industryTemperature-controlled storagePharmaceuticalsWarehouses

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of dock levellers with hinged lip (S series, dynamic load capacity 6–12 t)Assembly–4500 mm (ramp length) × 2250 mm (platform width)12000 kg (dynamic load capacity)–high-strength steel, galvanised steel
Manufacture of ergonomic dock levellers with hinged lip (P series, dynamic capacity 6 t)Assembly–4500 mm6000 kg–high-strength steel (S355J0 / Steel 52), checker plate
Manufacture of EDGEDOCK mini dock levellers (hydraulic HA / manual LA, dynamic capacity 6 t)Assembly–500 mm safety clearance6000 kg–steel
Manufacture of telescopic lip dock levellers (X series, dynamic capacity 6 t, XPH/XFH 8 t)Assembly––8000 kg––
Manufacture of door seals (inflatable WI/WIS series, cushion, curtain and hybrid seals)Assembly–3500–3700 mm vehicle width × 3500–5550 mm vehicle height––CORDURA®, PVC (3 mm, reinforced), aluminium, POWERFLEX®
Manufacture of automatic truck vehicle restraint systems COMBILOK® (G2, SWAP, M1)Assembly–4.5 m (COMBILOK M1) × 3200 mm adjustment range of locking head × 370–430 mm maximum locking height––hot-dip galvanised steel
Manufacture of loading technology accessories (dock bumpers, wheel guides, LED traffic lights, dockAssembly––––rubber, polyethylene (PE), galvanised steel, polycarbonate
Installation of loading equipment at customers (e.g. 25 dock levellers, door seals, sectional doors)Assembly–––––
Manufacture of door seals in the company's own workshop in the NetherlandsAssembly––––POWERFLEX®, CORDURA®

Additional services

Consulting and project supportConstruction advice for loading baysBIM filesInstallationService/customer serviceDoor seals in RAL colours / corporate identity

Reference customers

NVO TransportDOBOTEX (Tilburg, Netherlands)

Quality

Dock levellers are designed and manufactured according to the European standard EN 1398; COMBILOK® M1 is approved as a class 3 vehicle restraint system in accordance with FEM guideline 11.005 under EU Machinery Directive 2006/42/EC. Products comply with the BREEAM assessment method for sustainable building projects.

EvidenceBergkamen
EN 1398 (dock levellers)
EU Machinery Directive 2006/42/EC
BREEAM-compliant products

History

  1. 1974

    Start of dock leveller production at Stertil BV (Netherlands)

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