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stuckeGROUP – Fertigung

Develops and manufactures digital protection and control devices as well as switchgear for power generation and distribution – Made in Germany since 1968.

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Stucke Elektronik GmbH

Hamburg · Belgrade · Shanghai · Busan · Mumbai (Thane)New on Amplifa

1968Founded
120Employees worldwide
5Locations worldwide
2,500+Container ships equipped

About stuckeGROUP

Stucke Elektronik GmbH (stuckeGROUP), headquartered in Hamburg-Rahlstedt, develops, manufactures and distributes digital protection and control devices for low, medium and high-voltage power systems. The product portfolio includes the SYMAP® series (feeder, motor, transformer and generator protection including power management), SYMAP®Compact for land-based applications, SYMAP®R as a plug-and-play retrofit solution, and the arc protection system SYMAP®ARC with trip times under 2 ms. All products are designed and manufactured exclusively at the Hamburg site, including in-house software and firmware development. In addition to the devices, the company offers planning, manufacturing, assembly and commissioning of complete switchgear and control systems, as well as a 24/7 lifecycle service covering maintenance, repair, protection testing and obsolescence management. Customers include shipyards, shipping companies, power plant and system operators from the maritime, offshore and energy sectors, including Hyundai Heavy Industries since 1997. Worldwide, stucke devices are installed on more than 2,500 container ships and in around 1,000 emergency power systems for hospitals. Further locations exist in Serbia, China, Korea and India.

Site
Hamburg
Processes
Development and manufacturing of digital protection and control devices (SYMAP series) for low,, Planning, manufacturing, assembly and commissioning of complete customized switchgear and, Custom control and visualization solutions (PLC, HMI, SCADA, IEC 61850, GOOSE), Electrical and functional testing of all products before delivery, Protection testing (secondary and primary protection testing) with calibrated and certified, Arc protection system (SYMAP ARC) with trip time < 2 ms for low and medium-voltage systems, 24/7 lifecycle support, maintenance, repair, spare parts supply, retrofit and, Consulting & project engineering for energy concepts, emergency power systems, low and
Materials
Stainless steel, Aluminium, PLC and SCADA programming, Software and firmware development
Certificates
DIN EN ISO 9001 (quality management), ISO 14001 (environmental management), Type certification SYMAP series (ship classification), Cyber Security type approval IEC 62443-3-3 / IACS UR E27 Rev.1, VDE-AR-N 4110/4120/4130 grid conformity, Type certification SYMAP Compact series, DIN EN ISO 9001, ISO 14001, Cyber Security type approval (IEC 62443-3-3, IACS UR E27), Type certification SYMAP®Compact series
Founded
1968
Employees
120
Industries
Shipbuilding and maritime industry, Offshore, Power generation and distribution, Renewable energies, Emergency power systems / standby power, Engine manufacturers
  1. 01

    Consulting and project engineering for energy concepts

  2. 02

    Development of hardware, software and firmware in Hamburg

  3. 03

    Manufacturing and assembly of protection and control devices as well as

  4. 04

    Electrical and functional tests before delivery

  5. 05

    Commissioning and acceptance tests at the customer

  6. 06

    24/7 lifecycle service, maintenance, retrofit and spare parts supply

Materials and Processes

Edelstahl

Stainless steel

Used for the housings of SYMAP devices and ensures high EMC safety.

Aluminium

Aluminium

Used for the front panels of SYMAP®Compact devices.

SPS

PLC and SCADA programming

Custom control and visualization solutions including IEC 61850 and GOOSE communication.

SW

Software and firmware development

In-house development enables individual customer-specific adaptations of protection and control functions.

Locations

Standort Hamburg

Hamburg

DE

Headquarters, development, manufacturing, sales, service

Materials
Stainless steel, aluminium
  • Rittal switchgear cabinet system
  • PLCs and touch panels (HMI) from Siemens/Wago
  • Contactors, fuses and operating elements from EATON
  • Terminals and relays from Weidmüller
  • Power supplies and battery chargers from Phoenix
  • Test devices for secondary protection testing (OMICRON, calibrated and certified)

Belgrade

RS

Branch office (Stucke Elektronik Balkan d.o.o.)

Shanghai

CN

Subsidiary (Shanghai Haishan Stucke Electrical Technology Co. Ltd.)

Busan

KR

Liaison office and repair center

Mumbai (Thane)

IN

Subsidiary (Stucke Elektronik India Private Limited)

Products and Components

SYMAP®ECG
SYMAP®ECGDigital protection and control device · Generator protection and motor control
SYMAP®BAT
SYMAP®BATDigital protection and control device · Battery applications with hybrid energy sources
SYNPOL®D
SYNPOL®DDigital generator protection device · Shipbuilding and industrial power systems
CMA 131
CMA 131Expansion card Generator Connection · Switchgear construction
CMA 132
CMA 132Expansion card Generator Relay Card · Switchgear construction
CMA 136
CMA 136Expansion card Serial Interface · Switchgear construction
CMA 135
CMA 135Expansion card Diesel Start, Stop, Control and Monitoring · Switchgear construction
CMA 133
CMA 133Expansion card Differential protection and earth-fault monitoring · Switchgear construction
CMA 137
CMA 137Expansion card Additional Board · Switchgear construction

Inside the production

Manufacturing at the Hamburg headquarters
Manufacturing at the Hamburg headquarters
Assembly and testing of the devices
Assembly and testing of the devices
Production area at the headquarters
Production area at the headquarters
Device manufacturing Made in Germany
Device manufacturing Made in Germany
Company building Hamburg-Rahlstedt
Company building Hamburg-Rahlstedt
Retrofit of cruise ships
Retrofit of cruise ships

Industries

Shipbuilding and maritime industryOffshorePower generation and distributionRenewable energiesEmergency power systems / standby powerEngine manufacturersSwitchgear manufacturersGenset suppliersRenewable energies (solar, wind, hydropower, CHP)Emergency power systems / standby power (hospitals, data centers, airports)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacturing of digital protection and control devices (SYMAP series) for low,Engineering––––Stainless steel, Aluminium
Planning, manufacturing, assembly and commissioning of complete customized switchgear andAssembly–––––
Custom control and visualization solutions (PLC, HMI, SCADA, IEC 61850, GOOSE)Engineering–––––
Electrical and functional testing of all products before deliveryTesting–––––
Protection testing (secondary and primary protection testing) with calibrated and certifiedTesting–––––
Arc protection system (SYMAP ARC) with trip time < 2 ms for low and medium-voltage systemsTesting––––Stainless steel
24/7 lifecycle support, maintenance, repair, spare parts supply, retrofit andAssembly–––––
Consulting & project engineering for energy concepts, emergency power systems, low andEngineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test devices for secondary protection testing (calibrated and certified)OMICRON–––Hamburg
Switchgear cabinet systemRittal–––Hamburg
PLCs and touch panels (HMI)Siemens / Wago–––Hamburg
Contactors, fuses and operating elementsEATON–––Hamburg
Terminals and relaysWeidmüller–––Hamburg
Power supplies and battery chargersPhoenix–––Hamburg

Additional services

Consulting and project engineering for energy conceptsPlanning, manufacturing, assembly and commissioning of switchgear and control systemsCustom control and visualization solutions (PLC, SCADA, IEC 61850, GOOSE)24/7 lifecycle service & support including maintenance, repair and spare partsProtection testing (secondary and primary protection testing)Retrofit solutions and obsolescence managementProduct trainingCommissioning and acceptance testing

Reference customers

Hyundai Heavy IndustriesShipyardsShipping companiesSystem integratorsPower plant operators

Quality and Certifications

Every product undergoes electrical and functional testing before delivery. Secondary and primary protection tests are carried out with calibrated and certified OMICRON devices, accompanied by software-based analyses and test reports.

EvidenceHamburg
DIN EN ISO 9001
ISO 14001
Type certification SYMAP series (ship classification)
Cyber Security type approval (IEC 62443-3-3, IACS UR E27)
VDE-AR-N 4110/4120/4130 grid conformity
Type certification SYMAP®Compact series

Company History

  1. 1968

    Foundation of Stucke Elektronik GmbH by Diether Stucke; cable design and repair for NDR (North German Broadcasting).

  2. 1974

    Development of electronic components for test equipment in the automotive industry

  3. 1979

    Development of the first protection system for ship generators, SYNPOL®

  4. 1982

    First cruise ship equipped with SYNPOL®

  5. 1992

    New development DICON for the control and monitoring of diesel generator sets

  6. 1994

    SYNPOL®D digital generator protection device reaches market maturity; opening of new industries beyond shipbuilding

  7. 1997

    Start of cooperation with Hyundai Heavy Industries

  8. 2003

    Market launch of the SYMAP® product line

  9. 2004

    Foundation of the Serbia branch office

  10. 2010

    Move to the new company headquarters in Hamburg-Rahlstedt

  11. 2012

    Foundation of the China branch office; market launch of SYMAP®Compact

  12. 2013

    Foundation of stucke India

  13. 2014

    Foundation of the Korea branch office

  14. 2017

    Market launch of the SYMAP®R retrofit solution

  15. 2019

    Market launch of the arc protection system SYMAP®ARC

  16. 2020

    20,000th SYMAP® device sold

  17. 2023-2025

    Cyber Secure type certifications by classification societies

  18. 2024

    Start of development of the new product generation

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