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STÜSSI – Fertigung

Precast concrete elements: stairs, facades and custom-made products for building construction, produced in Dällikon ZH since 1963.

STÜSSI Logo

Stüssi Betonvorfabrikation AG

Morgentalstrasse 2, 8108 Dällikon (Administration) · Buchserstrasse 38, 8108 Dällikon (Production)New on Amplifa

1963Founded
3rd generationFamily business
2Sites in Dällikon ZH

About STÜSSI

Stüssi Betonvorfabrikation AG is a family business founded in 1963, now in its third generation, headquartered in Dällikon in the Zurich Unterland. The company manufactures precast concrete elements for building construction: stair elements, rear-ventilated facade elements as well as custom-made products such as balcony slabs, parapets, roof edging, window sills, pilaster strips, columns, beams, planters, benches and grandstand elements. Production takes place weather-independently in the company's own hall with an energy-efficient concrete plant (2018); the elements are delivered and installed just-in-time. In addition to manufacturing, STÜSSI offers execution planning with an expert check as well as technical documentation such as product data sheets, CAD details and tender texts. Production is certified to SN EN 206, SN EN 13369 and SN EN 14843 under SÜGB supervision; since 2024 a 140-kWp photovoltaic system covers around 30 percent of electricity demand, and the remaining electricity is sourced 100 percent from renewable energy. Reference customers include Zurich Airport, SBB, ewz, ETH Zurich, Kunsthaus Zürich and David Chipperfield Architects.

Site
Dällikon
Processes
Precast manufacturing of stair elements (stairs, stair stringers, outdoor stairs), Precast manufacturing of facade elements (rear-ventilated facades), Custom-made products from precast concrete (e.g. balcony slabs, parapets, roof edging)., Installation of precast concrete elements (just-in-time delivery, fast installation), Concrete surface treatment: sandblasting, Execution planning for concrete elements (planning department, planning check / expert check), Precast concrete element manufacturing (stairs, facades, custom-made products), Expert check / technical planning consulting (60-minute planning check)
Materials
Concrete (SN EN 206, clinker-reduced mixes with CEM II A-LL), Precast concrete elements (SN EN 13369), Concrete for stairs (SN EN 14843), Ammocret, Concrete (clinker-reduced, CEM II A-LL), Precast concrete elements, Concrete for stairs
Certificates
SN EN 206 (concrete), SN EN 13369 (precast concrete elements), SN EN 14843 (stairs), Certificate of origin for green electricity (100% renewable electricity from, SÜGB surveillance
Founded
1963
Industries
Building construction, Architecture, Residential and multi-family housing construction, Public buildings (schools, culture, administration), Civil engineering, Building owners / real estate
  1. 01

    Execution planning & expert check

  2. 02

    Concrete production in own plant

  3. 03

    Manufacture of elements under cover

  4. 04

    Quality control in the factory

  5. 05

    Just-in-time delivery

  6. 06

    Assembly on the construction site

Materials & Processes

SN EN 206

Concrete (clinker-reduced, CEM II A-LL)

Standards-compliant concrete in clinker-reduced mixes for all precast elements, in use since 2022.

SN EN 13369

Precast concrete elements

Certified precast concrete product programme for facades, stairs and special elements.

SN EN 14843

Concrete for stairs

Specifically certified concrete for precast stairs and stair stringers.

Ammocret

Ammocret

Special concrete material, among other things for facade columns and planters at Globus Bellevue Zurich.

Sites

Standort Buchserstrasse 38, Dällikon

Buchserstrasse 38, Dällikon

CH

Production / goods deliveries

Materials
Concrete (SN EN 206, SN EN 13369, SN EN 14843), Ammocret
  • Concrete plant (2018, energy-efficient)
  • 140-kWp photovoltaic system (2024)
Standort Morgentalstrasse 2, Dällikon

Morgentalstrasse 2, Dällikon

CH

Administration & real estate management

Components & Products

Fair-faced concrete stair element
Fair-faced concrete stair elementConcrete precast · Building construction
Facade elements Wallisellen primary school
Facade elements Wallisellen primary schoolConcrete precast · Public buildings
Concrete furniture for outdoor spaces
Concrete furniture for outdoor spacesCustom-made · Outdoor/architecture
Concrete element with electrical inserts and reinforcement
Concrete element with electrical inserts and reinforcementConcrete precast · Building construction

Inside the production

Precast concrete facade with external staircase
Precast concrete facade with external staircase
Crane installation of a facade element at Kunsthaus Zürich
Crane installation of a facade element at Kunsthaus Zürich
Renovated facade of Kongresshaus & Tonhalle Zurich
Renovated facade of Kongresshaus & Tonhalle Zurich
Ammocret facade columns, Globus at Bellevue
Ammocret facade columns, Globus at Bellevue
Element inspection at the Dällikon plant
Element inspection at the Dällikon plant
140-kWp photovoltaic system on the production plant
140-kWp photovoltaic system on the production plant

Industries

Building constructionArchitectureResidential and multi-family housing constructionPublic buildings (schools, culture, administration)Civil engineeringBuilding owners / real estateConstruction / building construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Precast manufacturing of stair elements (stairs, stair stringers, outdoor stairs)Casting––––Concrete
Precast manufacturing of facade elements (rear-ventilated facades)Casting––––Concrete
Custom-made products from precast concrete (e.g. balcony slabs, parapets, roof edging).Casting––––Concrete, Ammocret
Installation of precast concrete elements (just-in-time delivery, fast installation)Assembly––––Concrete
Concrete surface treatment: sandblastingSurface––––Concrete
Execution planning for concrete elements (planning department, planning check / expert check)Engineering––––Concrete

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Concrete plant–1–2018Buchserstrasse 38, 8108 Dällikon ZH
Photovoltaic system–1140 kWp2024Dällikon ZH

Additional services

Precast concrete element manufacturing (stairs, facades, custom-made products)Expert check / technical planning consulting (60-minute planning check)Just-in-time deliveryInstallationExecution planningProvision of technical documentation (product data sheets, CAD details, tender texts).Real estate managementInternal surplus concrete reuse and materials recycling

Reference customers

Kunsthaus Zürich (David Chipperfield Architects)Kongresshaus & Tonhalle ZurichGlobus at Bellevue ZurichThreepoint DübendorfWallisellen primary schoolOpen race track OerlikonMFH Opus Vita DällikonETH ZurichZurich AirportewzCSL BehringCity of ZurichSBBSRFSwisscom (enquiry about concrete elements of a building)Diener & DienerLocher Ingenieure (Alexander Stüssi's earlier employment)

Quality & Certification

Production is SÜGB-certified to SN EN 206, SN EN 13369 and SN EN 14843 and is continuously monitored by independent accredited inspection; the documentation serves construction acceptance and liability assurance.

EvidenceDällikon
SN EN 206 (concrete)
SN EN 13369 (precast concrete elements)
SN EN 14843 (stairs)
SÜGB surveillance

History

  1. 1963

    Founding of the family business Stüssi Betonvorfabrikation AG; location Dällikon ZH.

  2. 2018

    Commissioning of a new energy-efficient concrete plant as well as conversion of production to LED lighting.

  3. 2021

    Alexander Stüssi returns to the company after working as a civil engineer at Locher Ingenieure and heads the planning department.

  4. 2022

    Introduction of clinker-reduced concrete mixes with CEM II A-LL.

  5. 2024

    Commissioning of a 140-kWp photovoltaic system with 30 % self-coverage; remaining electricity from 100 % renewable energy (ewz, certificates of origin until 2027).

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