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SWC – Fertigung

Development and manufacture of industrial resin and adhesive systems as well as thermoset moulding compounds.

SWC Logo

Süd-West-Chemie GmbH

Neu-Ulm (DE)New on Amplifa

1946Founded
~50Employees
+10,000 t/yearProduction capacity
+42,000 m²Plant site
127Countries supplied

About Süd-West-Chemie

Süd-West-Chemie GmbH (SWC) has been developing and manufacturing customised industrial resin and adhesive systems as well as thermoset moulding compounds since 1946. The portfolio includes phenolic resins (novolacs and resoles, in powder and liquid form), melamine and urea resins, epoxy resin systems, and phenolic resin-based one-component thermoset adhesives. Moulding compounds are produced on the basis of phenolic, epoxy and melamine resins with reinforcements such as glass, carbon and cotton fibres. Applications include the abrasives, friction lining, refractory and foundry industries, commutators, the rubber and paint industries, as well as automotive and mechanical engineering. At the Neu-Ulm site, around 50 employees work on a site covering more than 42,000 m² with more than eight phenolic resin reactors, three grinding plants and over 1,200 m² of laboratory and analytics space. An in-house R&D department develops customer-specific resin and adhesive systems; the company supplies more than 700 customers in 127 countries.

Site
Neu-Ulm
Processes
Manufacture of industrial resins (phenolic resins, novolacs and resoles, in powder and liquid form), Manufacture of thermoset moulding compounds (injection moulding/compression moulding), Manufacture of phenolic resin-based one-component thermoset adhesives, Grinding (3 grinding plants), Development of customised resin and adhesive systems (R&D, consulting), Consulting, Development/R&D of customised resin and adhesive systems, Manufacture of customised solutions
Materials
Phenolic resin (novolacs and resoles), Melamine resin, Urea resin, Epoxy resin, Glass fibres (reinforcement), Carbon fibres (reinforcement), Cotton fibres (reinforcement), Rubber (modification)
Certificates
ISO 9001, ISO 14001
Founded
1946
Employees
~50
Industries
Abrasives and grinding wheel industry, Brake and clutch lining industry, Refractory industry, Foundry industry, Automotive industry, Rubber industry
  1. 01

    Consulting

  2. 02

    Development/R&D of customised resin and adhesive systems

  3. 03

    Resin synthesis (reactors)

  4. 04

    Grinding

  5. 05

    Manufacture of moulding compounds and adhesives

  6. 06

    Analytics and quality inspection

  7. 07

    Shipping and logistics

Materials & Processes

PF

Phenolic resin (novolacs and resoles)

Temperature-stable, chemical- and corrosion-resistant thermosets for grinding wheels, friction linings, refractory applications and moulding compounds; available as powders, flakes, water-based or solvent-based systems.

MF

Melamine resin

Base for thermoset moulding compounds, among other things for commutators.

UF

Urea resin

Industrial resin as a component of customised resin systems.

EP

Epoxy resin

Base for moulding compounds, synthesis building blocks in epoxy resin systems, and epoxy modifications of phenolic resins.

GF

Glass fibres (reinforcement)

Reinforcing fibres in thermoset moulding compounds for high mechanical load capacity.

CF

Carbon fibres (reinforcement)

Reinforcing fibres for dimensionally stable, high-load thermoset components.

BW

Cotton fibres (reinforcement)

Fibre reinforcement in moulding compounds; the gentle process allows fibre lengths up to 12 mm.

CR

Rubber (modification)

Modification component for adjusting resin properties, e.g. for friction lining applications.

Locations

Standort Neu-Ulm

Neu-Ulm

DE

Production site, laboratory, administration, warehouse

Materials
Phenolic resins, melamine and urea resins, epoxy resins, thermoset moulding compounds, adhesives
  • +8 phenolic resin reactors
  • 3 grinding plants
  • +1,200 m² laboratory and analytics space
  • +13,500 m² warehouse space
  • +1,000 m³ liquid storage capacity

Products & Applications

Phenolic resins (novolacs and resoles)
Phenolic resins (novolacs and resoles)Industrial resins · abrasives and friction lining industry
Thermoset moulding compounds
Thermoset moulding compoundsInjection moulding/compression moulding · electrical industry (commutators)
One-component adhesives
One-component adhesivesBonding · brake and clutch lining industry

Inside the production

Neu-Ulm plant site
Neu-Ulm plant site
Laboratory and analytics
Laboratory and analytics
Resin production
Resin production
Warehouse and logistics
Warehouse and logistics
Quality inspection
Quality inspection

Industries

Abrasives and grinding wheel industryBrake and clutch lining industryRefractory industryFoundry industryAutomotive industryRubber industryPaint and coating systemsElectrical industry (commutators)Construction industryPlastics processingMechanical engineeringPolyester nonwovensBrake and clutch lining industry (friction linings)Epoxy resin systems

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of industrial resins (phenolic resins, novolacs and resoles, in powder and liquid form)Plastics––––Phenolic resin, Melamine resin, Urea resin, Epoxy resin
Manufacture of thermoset moulding compounds (injection moulding/compression moulding)Plastics––––Phenolic resin moulding compounds, Epoxy resin moulding compounds, Melamine resin moulding compounds
Manufacture of phenolic resin-based one-component thermoset adhesivesJoining––––Phenolic resin adhesives
Grinding (3 grinding plants)Plastics–––––
Development of customised resin and adhesive systems (R&D, consulting)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Phenolic resin reactor–+8––Neu-Ulm
Grinding plant–3––Neu-Ulm
Laboratory and analytics space–+1,200 m²––Neu-Ulm

Additional services

ConsultingDevelopment/R&D of customised resin and adhesive systemsManufacture of customised solutionsindividual specifications (novolacs, resoles, epoxy & rubber modification)intensive technical consultingshort delivery times / suitable delivery units

Quality

In-house R&D department plus over 1,200 m² of laboratory and analytics space for the development and testing of customised resin and adhesive systems.

EvidenceNeu-Ulm
ISO 9001
ISO 14001

History

  1. 1946

    Foundation of Süd-West-Chemie (SWC); since then development and manufacture of industrial resin and adhesive systems as well as thermoset moulding compounds.

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