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SurA Chemicals – Fertigung

Specialty chemicals and contract manufacturing for coatings, bonding and surface silication

SurA Chemicals Logo

SurA Chemicals GmbH

Bucha near Jena (DE)New on Amplifa

1998Founded
Bucha near JenaLocation

About SurA Chemicals

SurA Chemicals GmbH is a chemical company founded in 1998 and headquartered in Bucha near Jena in the Thuringian high-tech region. The company develops and produces protective and decorative paints as well as polyurethane-based coatings (1K, 2K and Dual-Cure), industrial adhesives under the SurABond brand, hydrophobizing agents, silane adhesion promoters, doming resins, plus equipment and materials for surface silication. In addition, the company offers contract manufacturing: precision bonding, paint and functional coatings, surface pretreatment by flame-pyrolytic silication (CCVD) and doming coatings. The treatment processes are suitable for metals such as aluminium and stainless steel, glass, ceramics, plastics, composites as well as technical PES and PA textiles. Customer industries include the micro- and electronics industry, the automotive industry, household and consumer electronics, the advertising industry and the textile industry. As part of nationally and EU-funded projects, the company conducts research together with university and institutional partners, among other things on PFAS-free hydrophobization of technical textiles.

Site
Bucha near Jena
Processes
Protective and decorative paints / coatings (PU-based, 1K, 2K, DUAL-CURE), Industrial adhesives SurABond (precision bonding), Paint coating / functional coatings (contract manufacturing), Surface pretreatment / surface silication (flame-pyrolytic silication, CCVD), Hydrophobization (hydrophobizing agents and hydrophobic additives), Applying silane primers / adhesion promoters, Doming coating (SurACer doming resin on stickers, labels, promotional items), Flame treatment for surface activation
Materials
Aluminium, Stainless steel, Glass, Metal, Plastic, Ceramics, Composites, PES textiles
Founded
1998
Industries
Micro/electronics, Automotive industry, Household/consumer electronics, Advertising industry, Textile industry
  1. 01

    Development of customized products

  2. 02

    Surface pretreatment (flame treatment, silication)

  3. 03

    Coating / bonding

  4. 04

    Curing and testing

  5. 05

    Contract manufacturing and delivery

Materials & Processes

Al

Aluminium

Substrate for protective and decorative paints, bonding and flame-pyrolytic silication.

V2A

Stainless steel

Particularly suitable metal for highly scratch-resistant, UV- and climate-stable coatings.

SiOx

Glass

Substrate for paints, adhesive bonds, primers and silicate layers.

P

Plastic

Surface activation and silication to increase adhesion strength.

Cer

Ceramics

Treatment with adhesion promoters and silicate layers for durable bonds.

CW

Composites

Pretreatment and bonding of composite materials.

PES

PES textiles

Target material for hydrophobizing finishes and SiOx adhesion layers (Rotacii technology).

PA

PA textiles

Target material for PFAS-free, oil- and dirt-repellent finishes.

CCVD

Surface silication (CCVD)

Dry, flame-pyrolytic process for depositing nanoscale silicate layers (approx. 20–100 nm) on metals, glass, ceramics, plastics and textiles.

PU

PU paints (1K, 2K, Dual-Cure)

Highly scratch-resistant, UV- and climate-stable protective and decorative paints for planar and formable surfaces.

SurABond

Industrial adhesives SurABond

Autoclavable, chemical- and temperature-resistant adhesives for precision bonding.

SurACer

Doming resin SurACer

Isocyanate-free and solvent-free, UV-curing doming material for stickers, labels and promotional items.

Locations

Standort Bucha

Bucha

DE

Headquarters, development and contract manufacturing

Materials
Metal, glass, ceramics, plastic, composites, textiles
  • Silication system SILICOAT AD-400
  • Silane dosing module SILICOAT DU
  • Pretreatment device SurAChem VG 03
  • Pretreatment case SurAChem VG 02 K
  • Doming workstations SurADoming START 15/20, BASIC 30/40/50, PRO 100/150
  • UV curing devices SurALux
  • Dosing device DG 1000 T
  • Material pressure tanks
  • Spray booths
  • Rotacii burner head

Inside the production

Bucha near Jena location
Bucha near Jena location

Industries

Micro/electronicsAutomotive industryHousehold/consumer electronicsAdvertising industryTextile industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Protective and decorative paints / coatings (PU-based, 1K, 2K, DUAL-CURE)Surface––––Glass, Metal, Aluminium, Stainless steel
Industrial adhesives SurABond (precision bonding)Joining––––Glass, Metal, Plastic, Ceramics, Composite materials
Paint coating / functional coatings (contract manufacturing)Surface–––––
Surface pretreatment / surface silication (flame-pyrolytic silication, CCVD)Surface––––Metal, Glass, Ceramics, Plastic, Composites, textile materials
Hydrophobization (hydrophobizing agents and hydrophobic additives)Surface––––PES textiles, PA textiles, various material surfaces
Applying silane primers / adhesion promotersSurface––––Glass, Metal, Plastic, Ceramics, Composite materials
Doming coating (SurACer doming resin on stickers, labels, promotional items)Surface–up to oversize DIN A3+ (curing area––Stickers, Labels, Promotional items
Flame treatment for surface activationSurface––––Metal, Glass, Ceramics, Plastic
Adhesive bonding techniques (research service)Engineering–––––
Temporary corrosion protection / diffusion barrier layersSurface––––Metal

16 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Silication system / flame treatment system SILICOAT AD - 400SurA Chemicals SILICOAT AD - 400–Burner width/geometry and part handling individually adapted–Bucha
Silane dosing module SILICOAT DUSurA Chemicals SILICOAT DU–––Bucha
Pretreatment device (silication)SurA Chemicals SurAChem VG 03–Areas of several square meters–Bucha
Pretreatment case (silication)SurA Chemicals SurAChem VG 02 K–small areas up to DIN A4 size–Bucha
Doming workstationSurA Chemicals SurADoming START 15–––Bucha
Doming workstationSurA Chemicals SurADoming START 20–––Bucha
Doming workstation with dosing deviceSurA Chemicals SurADoming BASIC 30–––Bucha
Doming workstation with larger dosing cartridgeSurA Chemicals SurADoming BASIC 40–––Bucha
Doming workstation with UV curing deviceSurA Chemicals SurADoming BASIC 50–Curing area 38 x 42 cm–Bucha
Doming workstation with material pressure tankSurA Chemicals SurADoming PRO 100–Curing area up to oversize DIN A3+; pressure tank up to 2 kg content–Bucha
Pneumatic doming workstationSurA Chemicals SurADoming PRO 150–Curing area up to DIN A3–Bucha
UV curing deviceSurA Chemicals SurALux–various sizes (up to DIN A3)–Bucha
Digital dosing deviceSurA Chemicals DG 1000 T–––Bucha
Material pressure tankSurA Chemicals–Content up to 5 kg–Bucha
Spray booths––––Bucha
Rotacii burner head (rotating, development)SurA Chemicals Rotacii–textile areas–Bucha

Additional services

Contract manufacturing: precision bondingSurface pretreatmentFunctional coatingsPaint coatingsDoming coatingsResearch servicesDevelopment of customized products

History

  1. 1998

    Foundation of SurA Chemicals GmbH

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