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SuS Elektronik – Fertigung

Custom electronics: development and manufacturing of assemblies and devices from a single source.

SuS Elektronik Logo

SuS Elektronik Produkt GmbH

FreilassingNew on Amplifa

2012 (successor to ep electronicFounded
25Employees
FreilassingLocation
small and medium seriesBatch sizes

About us

SuS Elektronik Produkt GmbH is a medium-sized electronics company in Freilassing with 25 employees. It develops and manufactures custom electronic assemblies and devices across the entire lifecycle: hardware and software development, FPGA design and CAD construction, as well as SMD and THT assembly, cable assembly, conformal coating, potting, prototyping and complete assembly including adjustment and testing. Production is carried out in small and medium series; as an OEM, the company also delivers ready-to-ship goods with type plate and packaging. Products include converters/inverters, power supplies, battery chargers, controls for machinery and plant engineering, and embedded systems. Manufacturing is certified to ISO 9001:2015; electrical safety tests to VDE 0700-1 (EN 60335) and VDE 0701-0702 are documented. Founded in 2012, the company is the successor to ep electronic product GmbH and looks back on a tradition dating back to 1980.

Site
Freilassing
Processes
Hardware development, Software development (PIC18, dsPIC33, 32-bit ARM Renesas/ST), FPGA design, Construction (CAD integration), SMD manufacturing / PCB assembly (SMD), THT manufacturing / through-hole assembly, Cable assembly, Conformal coating (varnishing)
Materials
Lithium-ion batteries, Nickel-metal hydride batteries, Plastic (ultrasonic welding), Plastic
Certificates
ISO 9001:2015, ISO 9001
Founded
2012
Employees
25
Industries
Mechanical engineering/machine tools, Commercial vehicles, Crane technology/load handling, Electronics (cross-industry), Electronics in general (cross-industry)
  1. 01

    Hardware development

  2. 02

    Software development / FPGA design

  3. 03

    Construction (CAD)

  4. 04

    SMD and THT assembly

  5. 05

    Cable assembly

  6. 06

    Conformal coating / potting

  7. 07

    Complete assembly

  8. 08

    Testing (VDE 0700-1, VDE 0701-0702)

Materials and processes

Li-Ion

Lithium-ion batteries

Battery technology for mobile charging units, including for remotely operated crane hooks.

NiMH

Nickel-metal hydride batteries

Charged in the same charger as lithium-ion batteries; the charge control works bidirectionally.

PA/PC

Plastic

Ultrasonic welding of plastic components with an in-house ultrasonic generator (800 W, 40 kHz).

Locations

Standort Freilassing

Freilassing

DE

Development and manufacturing

Lot size
small and medium series
Materials
Printed circuit boards, plastic, batteries
  • SMD placement machine
  • 3D printer
  • Ultrasonic generator 800 W/40 kHz

Assemblies and devices

Ultrasonic generator
Ultrasonic generatorDevice manufacturing · Machine tools
Power supply unit
Power supply unitDevice manufacturing · Electronics
Embedded MQTT Broker
Embedded MQTT BrokerEmbedded development · Electronics
Shutdown electronics
Shutdown electronicsAssembly manufacturing · Mechanical engineering

Inside the production

Manufacturing in Freilassing
Manufacturing in Freilassing
Assembly of electronic modules
Assembly of electronic modules
Printed circuit board assembly
Printed circuit board assembly
Device manufacturing
Device manufacturing
Cable assembly
Cable assembly
VDE 0700/0701 test form
VDE 0700/0701 test form
BSFZ seal
BSFZ seal

Industries

Mechanical engineering/machine toolsCommercial vehiclesCrane technology/load handlingElectronics (cross-industry)Electronics in general (cross-industry)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hardware developmentEngineering–––––
Software development (PIC18, dsPIC33, 32-bit ARM Renesas/ST)Engineering–––––
FPGA designEngineering–––––
Construction (CAD integration)Engineering–––––
SMD manufacturing / PCB assembly (SMD)Assembly–––small series – medium seriesPrinted circuit boards
THT manufacturing / through-hole assemblyAssembly–––––
Cable assemblyAssembly–––––
Conformal coating (varnishing)Surface–––––
PottingSurface–––––
Prototyping (prototype and pre-series assembly)Assembly–––––
Complete assembly including adjustment and testing (device assembly)Assembly–––––
3D printingAdditive–––––
Electrical safety testing to VDE 0700-1 (EN60335), VDE 0701-0702, documentedTesting–––––
Soldering of bund sleeves with tolerance 0.1mm (socket field, 200 bund sleeves)Assembly0.1mm––––
Ultrasonic welding of plastics (own ultrasonic generator 800W 40kHz)Joining––––Plastic

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer––––Freilassing
SMD placement machine––––Freilassing

Additional services

Hardware developmentSoftware developmentFPGA designConstruction/CADSMD assemblyTHT assemblyCable assemblyConformal coatingPottingPrototypingComplete assembly3D printingTesting VDE 0700-1 (EN 60335), VDE 0701-0702OEM manufacturing with type plate and packaging

Reference customers

LudwigSystem GmbH & Co. KG, Bad Reichenhall

Quality

The company is certified to ISO 9001:2015 and tests manufactured devices for electrical safety in accordance with VDE 0700-1 (EN 60335) and VDE 0701-0702; these tests are documented.

EvidenceFreilassing
ISO 9001

History

  1. 1980

    First company founding (ep electronic product GmbH)

  2. 2012

    Founding of SuS Elektronik Produkt GmbH as successor to ep electronic product GmbH

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