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SUSO GmbH – Fertigung

Special-purpose machinery, assembly systems, CNC manufacturing and ultrasonic sonotrodes from a single source.

SUSO GmbH Logo

SUSO GmbH – Sulzbacher Sondermaschinenbau

Sulzbach-RosenbergNew on Amplifa

1994Founded
40Employees
1 siteSulzbach-Rosenberg
over 300Domestic and international customers
over 1000Developments since 1994

About us

SUSO GmbH, based in Sulzbach-Rosenberg, is a medium-sized special-purpose machinery manufacturer that develops and produces custom prototypes, machines and systems. The portfolio includes assembly machines and systems, production lines and rotary indexing machines, semi-automatic assembly and inspection machines as well as manual workstations and fixtures. The offering is complemented by feeding and singulation systems such as feed hoppers, vibration drives and spiral feeders, as well as ultrasonic welding equipment including sonotrodes made of titanium, aluminium or tool steel. In-house CNC manufacturing, operating in two shifts with 5-axis and 3-axis machining centers from DMG, guarantees fast, flexible parts production. From design with SolidWorks and WS-CAD, through PLC programming and control cabinet construction, to commissioning, retrofit and after-sales support, SUSO covers the entire machine life cycle. The company is active in more than 20 industries, including automotive, consumer goods, cosmetics, electrical engineering, gas and heating technology, solar technology and the packaging industry, and supplies more than 300 customers worldwide.

Site
Sulzbach-Rosenberg
Processes
Special-purpose machinery (planning, design, manufacturing, assembly, commissioning), Assembly machines and systems (assembly, joining, testing, laser marking, punching,, Production lines and rotary indexing machines (fully automatic assembly systems, rotary indexing, CNC manufacturing (metalworking, 5-axis and 3-axis milling, two-shift operation), Ultrasonic welding equipment (sonotrodes, sonotrode holders, mounts), Feeding and singulation systems (feed hoppers, sorting lines, vibration drives,, CAD design (mechanical 3D-CAD, electrical design), PLC programming, HMI visualization, robot programming
Materials
Titanium, Aluminium, Tool steel
Founded
1994
Employees
40
Industries
Automotive (vehicle interiors, wheel rims, diesel pumps), Consumer goods, Cosmetics industry, Electrical engineering/connectors, Gas and heating technology, Solar technology
  1. 01

    Enquiry & concept development

  2. 02

    Design (3D-CAD SolidWorks, electrical design WS-CAD)

  3. 03

    In-house CNC manufacturing & materials management

  4. 04

    Control cabinet construction & PLC/robot programming

  5. 05

    Assembly & commissioning at the customer's site

  6. 06

    After sales, service & support

Materials & Processes

Ti

Titanium

Material for sonotrodes of ultrasonic welding equipment with complex geometries.

Al

Aluminium

Used for sonotrodes, sonotrode holders and mounts in ultrasonic technology as well as for CNC-machined components.

WZ-Stahl

Tool steel

Used in ultrasonic welding equipment and in CNC machining of a wide variety of materials.

Site

Standort Sulzbach-Rosenberg

Sulzbach-Rosenberg

DE

Development, manufacturing, administration

Materials
Titanium, aluminium, tool steel, a wide variety of materials
  • DMU 50 – 5-axis machining center (DMG)
  • DMU 70 eVolution – 5-axis simultaneous machining center (DMG)
  • DMU 75 monoBlock – 5-axis simultaneous machining center (DMG)
  • DMV 115 – 3-axis machining center (DMG)
  • Mastercam CAM software

Components & Systems

Assembly machine
Assembly machineSpecial-purpose machinery · Automotive/Consumer goods
Production line
Production lineAutomation · Electrical engineering
Rotary indexing machine with pallet circulation
Rotary indexing machine with pallet circulationAssembly automation · Series production
Feeding and singulation system
Feeding and singulation systemSorting technology · Automation
CNC-machined component
CNC-machined component5-axis milling · Contract manufacturing
Sonotrode
SonotrodeUltrasonic welding · Joining technology

Inside the production

Machine building at SUSO
Machine building at SUSO
Assembly and plant engineering
Assembly and plant engineering
Assembly system in production
Assembly system in production
Production line
Production line
Fully automatic system
Fully automatic system
Services and contract manufacturing
Services and contract manufacturing
Mechanical manufacturing
Mechanical manufacturing
CNC parts from in-house manufacturing
CNC parts from in-house manufacturing

Industries

Automotive (vehicle interiors, wheel rims, diesel pumps)Consumer goodsCosmetics industryElectrical engineering/connectorsGas and heating technologySolar technologyPackaging industryMedical technology/household appliancesMore than 20 industries in totalMore than 20 industries, including automotive (vehicle interiors, wheel rims,Medical technology/household appliances (pencil sharpener manufacturing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Special-purpose machinery (planning, design, manufacturing, assembly, commissioning)Engineering–––––
Assembly machines and systems (assembly, joining, testing, laser marking, punching,Assembly±0.02 mm––––
Production lines and rotary indexing machines (fully automatic assembly systems, rotary indexingAssembly–––––
CNC manufacturing (metalworking, 5-axis and 3-axis milling, two-shift operation)Machining––––a wide variety of materials
Ultrasonic welding equipment (sonotrodes, sonotrode holders, mounts)Joining––––Titanium, Aluminium, Tool steel
Feeding and singulation systems (feed hoppers, sorting lines, vibration drives,Engineering–––––
CAD design (mechanical 3D-CAD, electrical design)Engineering–––––
PLC programming, HMI visualization, robot programmingEngineering–––––
Control cabinet construction, enclosure construction, machine relocations, retrofit, assemblyAssembly–––––
Surface treatmentsSurface–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis machining centerDMG DMU 50–––Sulzbach-Rosenberg
5-axis machining center (simultaneous)DMG DMU 70 eVolution–––Sulzbach-Rosenberg
5-axis machining center (simultaneous, monoBLOCK)DMG DMU 75 monoBlock–––Sulzbach-Rosenberg
3-axis machining centerDMG DMV 115–––Sulzbach-Rosenberg

Additional services

Special-purpose machinery (assembly machines and systems)Production lines and rotary indexing machinesSemi-automatic assembly and inspection machinesManual workstations and fixturesFeeding/singulation systems (vibration drives, spiral feeders)Ultrasonic welding equipment (sonotrodes)CNC manufacturing (contract manufacturing)3D-CAD design (SolidWorks)Electrical design (WS-CAD)PLC programming, HMI visualization, robot programmingControl cabinet constructionEnclosure constructionMachine relocationsOn-site assembly supportRetrofit (also for third-party systems)Commissioning and support/remote maintenanceTraining and spare parts supply

History

  1. 1994

    Company founded; since then over 1000 developments for more than 300 customers at home and abroad.

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