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Sonavox – Fertigung

Development and manufacturing of loudspeakers, amplifiers, and complete audio systems for the automotive industry.

Sonavox Logo

Suzhou Sonavox Electronics Co., Ltd.

Suzhou (CN) · Gröbenzell (DE) · Isenbüttel (DE) · Lešná (CZ) · Livonia, MI (US) · Huamantla, Tlaxcala (MX) · Indaiatuba, SP (BR)New on Amplifa

1975Founded
ca. 2,400Employees worldwide
7 sites in 6 countrieson 4 continents
86 Mio.Products per year (loudspeakers)

About Sonavox

Sonavox is a manufacturer of audio products and systems for the automotive industry with headquarters in Suzhou, China. Founded in 1975, the company employs around 2,400 people at seven sites in six countries on four continents. The portfolio ranges from individual audio components such as loudspeakers and amplifiers to complex integrated vehicle sound systems, from standard quality to brand-defined audiophile quality, including AVAS systems. In addition to series production with end-of-line testing, Sonavox offers engineering services: research and development, CAE simulation (from 1D lumped-parameter models to 3D FEA multiphysics), sound tuning, as well as test and validation. Manufacturing is carried out with a high level of vertical integration at all sites; the Suzhou location hosts the competence and innovation center with a validation laboratory and reference listening rooms. Customers include international automotive manufacturers such as Volkswagen, Ford, SVW, SGM, Bose, and PACCAR/DAF.

Site
3 Suzhou
Processes
Manufacturing of audio products and loudspeakers (automotive audio), CAE simulation (1D lumped parameter to 3D FEA multiphysics), Sound tuning / acoustic tuning, End-of-line testing in series production, Development and manufacturing of vehicle amplifiers and AVAS systems, Sound Tuning, Simulation (CAE), Test and Validation
Materials
Paper blend (membrane/paper blend for speaker chassis), Paper membrane (paper blend for speaker chassis), Electronics (amplifiers, AVAS)
Certificates
Ford Q1, VW A-supplier (since 2006)
Founded
1975
Employees
2400
Industries
Automotive, Automotive Audio/OEM
  1. 01

    Research & Development

  2. 02

    CAE Simulation

  3. 03

    Sound Tuning

  4. 04

    Test & Validation

  5. 05

    Series Production

  6. 06

    End-of-Line Testing

Materials & Processes

Papier-Mix

Paper membrane (paper blend for speaker chassis)

Proprietary paper blends for membranes and cones are developed and optimized in Suzhou.

ELEKTRONIK

Electronics (amplifiers, AVAS)

Development and manufacturing of vehicle amplifiers and AVAS systems.

Sites

Suzhou

CN

Headquarters, R&D and competence center, production, validation laboratory

Materials
Papier-Mix, ELEKTRONIK
  • Temperature-humidity chamber
  • Cold/heat shock chamber
  • Vibration table (with temperature)
  • Shock test table
  • Water-tightness test chamber
  • Dust-tightness test chamber
  • Salt spray test chamber
  • Reference listening room

Gröbenzell

DE

Sonavox Europe GmbH – sales and engineering

Isenbüttel

DE

Engineering Center, Sound Tuning

  • Tuning room

Lešná (Lhotka nad Bečvou)

CZ

Sonavox CZ s.r.o. – production

Livonia, MI

US

Detroit Sonavox Inc.

Huamantla, Tlaxcala

MX

Mexico Sonavox Electronics – production

Indaiatuba, SP

BR

Sonavox Indústria e Comércio de Alto Falantes Ltda. – production

Products

Automotive loudspeakers
Automotive loudspeakersSeries production · Automotive Audio

Industries

AutomotiveAutomotive Audio/OEM

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of audio products and loudspeakers (automotive audio)Assembly–––––
CAE simulation (1D lumped parameter to 3D FEA multiphysics)Engineering–––––
Sound tuning / acoustic tuningEngineering–––––
Testing–––––
End-of-line testing in series productionTesting–––––
Development and manufacturing of vehicle amplifiers and AVAS systemsAssembly–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Temperature-humidity chamber––––Suzhou (validation laboratory)
Cold/heat shock chamber––––Suzhou (validation laboratory)
Vibration table (with temperature)––––Suzhou (validation laboratory)
Shock test table––––Suzhou (validation laboratory)
Water-tightness test chamber––––Suzhou (validation laboratory)
Dust-tightness test chamber––––Suzhou (validation laboratory)
Salt spray test chamber––––Suzhou (validation laboratory)
Reference listening room (tuning facility)––––Suzhou / Isenbüttel

Additional services

Sound TuningSimulation (CAE)Test and ValidationResearch & DevelopmentManufacturing / End-of-Line Testing

Reference customers

SVW (Shanghai Volkswagen)SGMFordVolkswagenBosePACCAR/DAF

Quality

A fully equipped validation laboratory in Suzhou conducts temperature, humidity, cold/heat shock, vibration, shock, water, dust, and salt spray tests, with product parameters continuously monitored during testing. Industry-standard end-of-line testing methods are used in series production.

EvidenceSuzhou
Ford Q1
VW A-supplier (since 2006)

History

  1. 1975

    Company founded in Suzhou, China (as 吴县无线电元件一厂).

  2. 1985

    Quality supplier for SVW (Shanghai Volkswagen).

  3. 1992

    Conversion through joint venture into Suzhou Sonavox Electronics Co., Ltd.

  4. 1997

    First loudspeaker supplier for SGM.

  5. 2003

    Ford becomes a customer; first exports to North America.

  6. 2005

    Founding of Detroit Sonavox Inc. in Livonia, MI, USA.

  7. 2006

    Volkswagen becomes a customer; first exports to Germany; classified as an A-supplier by VW.

  8. 2007

    Founding of Sonavox Europe GmbH in Gröbenzell near Munich.

  9. 2008

    New production site: Sonavox CZ s.r.o. in Lešná, Czech Republic.

  10. 2012

    New production plant in Indaiatuba, São Paulo, Brazil.

  11. 2013

    Second engineering center in Isenbüttel near Wolfsburg; focus on sound tuning.

  12. 2014

    Shareholder restructuring: Chinese government 40 %, management 35 %, Suzhou Shida Tongtai 25 %.

  13. 2017

    Production site in Tlaxcala, Mexico; renaming to 苏州上声电子股份有限公司; DAF Supplier Award (PACCAR China).

  14. 2018

    Bose Supplier Quality Zero Defect Award.

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