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SWAN – Fertigung

Develops and manufactures online water analyzers and measurement systems for process water, water-steam cycles and drinking water.

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SWAN Analytische Instrumente AG

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1991Founded
>350Employees worldwide
14Subsidiaries worldwide
>490Products in the range
CHE-107.851.376Commercial register no.

About SWAN

SWAN Analytische Instrumente AG develops and produces highly precise online measurement instruments for water quality. The range comprises more than 490 products: analyzers for conductivity, dissolved oxygen, pH/redox, sodium, silica, chlorine, phosphate, hydrazine, TOC and turbidity, as well as associated transmitters and photometric field devices (Chematest). Production takes place exclusively at the Swiss headquarters in Hinwil using lean, make-to-order processes, including in-house sensor production, factory calibration and final inspection; all instruments are delivered as configured plug-and-play units. Through SWAN Systeme AG, the group also supplies sampling and analysis systems (SWAS) as a turnkey solution, from concept through assembly to commissioning. Customers come from power generation, industry, drinking and wastewater, pharmaceuticals, semiconductors, leisure pools, Food & Beverage and green hydrogen. SWAN is represented worldwide with 14 subsidiaries and employs more than 350 staff.

Site
CH-8340 Hinwil
Processes
Chlorine analyses (AMI Codes-II, AMI-II Trides), Disinfectant analyses (pH, redox/ORP, ozone, AMI Codes-II O3), Fluoride/nitrate/ammonium analysis (AMI ISE Universal), Hydrogen analysis (AMI Hydrogen QED), Oil-in-water analysis / PAH (AMI-II Fluotrace Oil), Dissolved oxygen analysis (AMI Oxytrace, AMI Oxysafe, AMI-II Oxytrace QED), Phosphate analysis (AMI Phosphate-II, AMI Phosphate HL), pH and redox/ORP measurement (AMI-II pH/Redox QV-Flow, M Flow, Dual)
Materials
pH & Redox/ORP Measurement, Conductivity Analysis, Dissolved Oxygen, Sodium & Silica Analysis, Chlorine & Disinfection Analysis, TOC & SAC254 Measurement, Turbidity Measurement, Sampling & Analysis Systems
Certificates
ISO 9001:2015
Founded
1991
Employees
>350
Industries
Power Generation, Industrial, Drinking Water & Municipal Wastewater, Pharmaceutical, Semiconductor, Pool Water
  1. 01

    Research & Development

  2. 02

    Sensor manufacturing (Switzerland)

  3. 03

    Assembly & calibration (lean, make-to-order)

  4. 04

    Final inspection & factory configuration

  5. 05

    Engineering & construction of SWAS analysis systems

  6. 06

    Installation & commissioning

  7. 07

    Maintenance, calibration & support

  8. 08

    Training

Processes & Technologies

PH/COND

pH & Redox/ORP Measurement

Flow-capable AMI-II measuring points for process water and water-steam cycles.

CON

Conductivity Analysis

Specific and acid conductivity as well as CACE for corrosion monitoring in the steam cycle.

O2

Dissolved Oxygen

Analyzers for trace and safety measurement of oxygen in process and drinking water.

Na/SiO2

Sodium & Silica Analysis

Trace analysis for monitoring boiler and steam cycle control parameters.

Cl

Chlorine & Disinfection Analysis

Free, combined and total chlorine as well as ozone and bromine for water treatment and pools.

TOC/UV

TOC & SAC254 Measurement

Organic constituents and UV absorption for pharmaceutical and drinking water applications.

TR

Turbidity Measurement

Contact-free nephelometers (AMI Turbiwell) for drinking water, process and power plants.

SWAS

Sampling & Analysis Systems

Custom turnkey-built systems including sample conditioning.

Products & Systems

AMI-II Powercon Specific Conductivity Analyzer
AMI-II Powercon Specific Conductivity AnalyzerOnline Monitor · Power Plant
AMI-II Powercon Acid
AMI-II Powercon AcidOnline Monitor · Power Plant
AMI-II Deltacon Power
AMI-II Deltacon PowerOnline Monitor · Power Plant
AMI-II Rescon AC
AMI-II Rescon ACConductivity Analyzer · Process Water

Inside the production

Online water monitoring in a power plant
Online water monitoring in a power plant
Drinking water measuring station
Drinking water measuring station
Water analysis in pharmaceutical manufacturing
Water analysis in pharmaceutical manufacturing
Wall-mounted online monitor in food production
Wall-mounted online monitor in food production

Industries

Power GenerationIndustrialDrinking Water & Municipal WastewaterPharmaceuticalSemiconductorPool WaterFood & BeverageGreen HydrogenPowerIndustrialPotable Water & Municipal WastewaterPharmaceuticalSemiconductorPool WaterGreen Hydrogen

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Testing–––––
Chlorine analyses (AMI Codes-II, AMI-II Trides)Testing–––––
Disinfectant analyses (pH, redox/ORP, ozone, AMI Codes-II O3)Testing–––––
Fluoride/nitrate/ammonium analysis (AMI ISE Universal)Testing–––––
Hydrogen analysis (AMI Hydrogen QED)Testing–––––
Oil-in-water analysis / PAH (AMI-II Fluotrace Oil)Testing–––––
Dissolved oxygen analysis (AMI Oxytrace, AMI Oxysafe, AMI-II Oxytrace QED)Testing–––––
Phosphate analysis (AMI Phosphate-II, AMI Phosphate HL)Testing–––––
pH and redox/ORP measurement (AMI-II pH/Redox QV-Flow, M Flow, Dual)Testing–––––
Hydrazine analysis (AMI Hydrazin)Testing–––––
Silica analysis (AMI Silica, AMI Silitrace, Silitrace Dual-Stream, Silitrace Ultra)Testing–––––
Sodium analysis (AMI Sodium P, AMI Sodium A, AMI Soditrace)Testing–––––
TOC analysis (AMI-II LineTOC, AMI SAC254 UV/UVT)Testing–––––
Testing–––––
Transmitters for pH/redox, conductivity, oxygen, turbidity, ISE (AMI/AMU series)Testing–––––
Photometric field measurement (Chematest 30/35/42)Testing–––––
Engineering and construction of sampling and analysis systems (SWAS), turnkey from concept toEngineering–––––
Modernization and upgrade of existing sampling/analysis systemsEngineering–––––
Assembly–––––
Maintenance, calibration, troubleshooting on-site and remote (maintenance contracts)Testing–––––
Training (on-site, Swiss headquarters, regional subsidiaries)Engineering–––––
Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production/assembly facility for online water analyzers (lean/make-to-order production)SWAN–––Hinwil, Switzerland
Sensor production departmentSWAN–––Hinwil, Switzerland (sole factory)

Additional services

Custom engineering solutions (SWAS systems)Turnkey engineering: concept, design, installation, commissioningModernization & consulting (tender specifications)Installation & commissioningMaintenance contracts (preventive maintenance, on-site support)Training (on-site, Swiss headquarters, regional)Tutorials & technical support

Quality & Certification

Every instrument is manufactured in Switzerland, tested under real operating conditions and delivered factory-calibrated. Production follows Lean Six Sigma and is certified to ISO 9001:2015.

EvidenceHinwil
ISO 9001:2015

Milestones

  1. 1991

    Foundation of SWAN Analytische Instrumente AG on 1 January by a team of experienced engineers; started with around 10 people.

  2. 1996

    Entry into the power generation market; founding of SWAN Systeme AG as a system integrator for sampling and analysis systems.

  3. 2001

    Introduction of the SWAN Monitor concept; with the Copra silica analyzer, coverage of all key power plant monitoring parameters.

  4. 2007

    Introduction of the contact-free nephelometer AMI Turbiwell and the AMI LineTOC; market entry in the pharmaceutical sector.

  5. 2016

    Introduction of the AMI CACE monitor – an online analyzer with electrodeionization (EDI) for automatic resin regeneration.

  6. 2020

    Founding of the 14th subsidiary, Swan do Brasil; introduction of streamlined lean production processes at the Swiss site.

  7. 2026

    35 years of SWAN with a worldwide presence and more than 350 employees.

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