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swisspor – Fertigung

Development and production of insulation materials (EPS, XPS, PIR, mineral wool) and sealing systems for the building envelope

swisspor Logo

swisspor GmbH & Co KG

Gleiß/Sonntagberg (AT) · Boswil (CH) · Steinhausen (CH)New on Amplifa

1971Founding of the swisspor Group in Boswil (CH)
over 4,000Employees (swisspor Group)
33 locations in 10 countriesGroup production and sales locations
25,000 m²PV systems on production roofs
over 70Trucks in group logistics

About swisspor

swisspor GmbH & Co KG, headquartered in Gleiß/Sonntagberg, is an Austrian manufacturer of insulation materials and sealing systems with a Swiss corporate background. The company produces rigid foam insulation boards made of EPS and XPS, PIR insulation materials, mineral insulation as well as polymer bitumen membranes and liquid plastic systems for thermal insulation and building waterproofing. The product range includes system solutions for roofs (swissporTETTO), ventilated facades (swissporVENTO), floors, perimeter, interior finishing as well as safety technology and fastening technology. The swisspor Group was founded in 1971, is still owned by the Alpstaeg family, comprises 33 locations in 10 European countries with over 4,000 employees and more than 70 trucks in logistics. Since 2006, swisspor has been producing EPS in Austria; the roofs of the production plants are equipped with 25,000 m² of photovoltaic systems. Customers include the construction industry (building construction, new construction and renovation), the building materials trade as well as roofing and facade construction.

Site
Gleiß/Sonntagberg
Processes
EPS insulation production (rigid foam insulation boards), XPS insulation production (extruded polystyrene), PIR insulation production, Manufacture of mineral insulation, Manufacture of EPS molded parts, Industrial manufacture of polymer bitumen membranes (waterproofing systems), Waterproofing and coating systems based on liquid plastic, Architectural window glazing/window production (window and door range)
Materials
EPS (expanded polystyrene), XPS (extruded polystyrene), PUR/PIR, Mineral insulation, Polymer bitumen, Liquid plastic (PMMA resin)
Industries
Construction / Building construction, New construction and renovation, Building materials trade, Roofing/facade construction
  1. 01

    Development of products and systems

  2. 02

    Production of insulation materials (EPS, XPS, PIR, mineral insulation)

  3. 03

    Industrial manufacture of polymer bitumen membranes

  4. 04

    Sealing and coating systems based on liquid plastic

  5. 05

    Logistics and delivery with own truck fleet

  6. 06

    Recycling concept for the material cycle

Materials & Processes

EPS

EPS (expanded polystyrene)

Rigid foam insulation boards and molded parts for roof, facade, floor and perimeter, easy to cut.

XPS

XPS (extruded polystyrene)

Moisture-resistant, high-compression-strength perimeter and insulation boards with thermal conductivity 0.033–0.035 W/mK.

PUR/PIR

PUR/PIR

High-performance insulation materials with thermal conductivity down to 0.020–0.022 W/mK, aluminum-faced for flat roofs and loggias.

MIN

Mineral insulation

Mineral fiber insulation materials for roof and facade systems, produced in Austria and Switzerland.

BIT

Polymer bitumen

Industrially manufactured waterproofing membranes for two-layer roof and building waterproofing.

PMMA

Liquid plastic (PMMA resin)

Liquid-applied waterproofing and coating systems for complex detail connections and renovations.

Locations

Standort Gleiß/Sonntagberg

Gleiß/Sonntagberg

AT

Production and sales, Austrian headquarters

Materials
EPS, XPS, mineral insulation

Boswil

CH

Production (EPS, XPS, PUR/PIR) and logistics center

Materials
EPS, XPS, PUR/PIR
  • Production plant for extruded polystyrene (XPS)

Products & Systems

Rigid foam insulation board (EPS/XPS)
Rigid foam insulation board (EPS/XPS)Insulation material production · Building construction
swissporBOARD construction board system
swissporBOARD construction board systemXPS with mineral coating · Interior finishing/wet rooms
Polymer bitumen membrane (BIKUTOP)
Polymer bitumen membrane (BIKUTOP)Bituminous waterproofing · Flat roof
Liquid plastic system
Liquid plastic systemPMMA coating · Waterproofing/building connection
swissporVENTO facade system
swissporVENTO facade systemVentilated facade · Facade construction
swissporTETTO pitched roof system
swissporTETTO pitched roof systemSystem build-up · Roofing

Inside the production

Gymnasium exterior wall with swissporXPS insulation and waterproofing
Gymnasium exterior wall with swissporXPS insulation and waterproofing
Heat pump application La petite prairie, Nyon
Heat pump application La petite prairie, Nyon
swisspor employees
swisspor employees
Apprentice training at swisspor
Apprentice training at swisspor

Industries

Construction / Building constructionNew construction and renovationBuilding materials tradeRoofing/facade construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
EPS insulation production (rigid foam insulation boards)Plastics––––EPS (expanded polystyrene)
XPS insulation production (extruded polystyrene)Plastics––––XPS
PIR insulation productionPlastics––––PUR/PIR
Manufacture of mineral insulationPlastics––––Mineral insulation material
Manufacture of EPS molded partsPlastics––––EPS
Industrial manufacture of polymer bitumen membranes (waterproofing systems)Surface––––Polymer bitumen
Waterproofing and coating systems based on liquid plasticSurface––––Liquid plastic (PMMA resin)
Architectural window glazing/window production (window and door range)Assembly–––––
swissporVENTO facade system (ventilated facade)Assembly––––EPS, XPS, mineral insulation
swissporTETTO pitched roof systemAssembly––––mineral insulation

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production plant for extruded polystyrene (XPS)–––2012Boswil (CH)
PV system––25,000 m²–Production plants

Additional services

Development and production of insulation materials (EPS, XPS, mineral insulation)Sealing systemsThermal insulation and building waterproofingLogistics/delivery (over 70 trucks in the group)Apprentice training (mechatronics technician, metal technology technician)Recycling concept

Reference customers

Hangar Jet Service Sàrl (Sion Airport)Helvetia Insurance (BäreTower Bern)

History

  1. 1971

    Founding of swisspor AG in Boswil (CH) by Bernhard and Georges Alpstaeg; acquisition of Kork AG and Baukork AG, start of EPS and PUR/PIR production

  2. 1986

    Acquisition of Wannerit, manufacture of molded parts made of EPS

  3. 1987

    Acquisition of Luxit Isolations SA (today swisspor Romandie SA) in Châtel-St-Denis

  4. 1998

    Founding of S.C. swisspor SA in Ploiesti (RO) and acquisition of swisspor Deutschland GmbH in Dankerode

  5. 1999

    First insulation plant of swisspor Polska in Chrzanów

  6. 2000

    Acquisition of Dörig Fenster Service AG (Mörschwil), Vaparoid AG (Turtmann) and Isosystem Dulliken AG

  7. 2001

    Consolidation of sales and distribution in swisspor AG Steinhausen (CH)

  8. 2002

    Second plant in Poland (Janów Podlaski)

  9. 2003

    Acquisition of Eternit (Schweiz) AG, Promat AG and Herzog AG

  10. 2004

    Third plant in Poland (Międzyrzecz)

  11. 2006

    Expansion to Austria through acquisition of insulation manufacturer Prima with plants in Rosenau, Stadl-Paura and Völs

  12. 2007

    Logistics center in Boswil-Bünzen

  13. 2008

    Fourth plant in Poland; acquisition of Isopor S.R.L. Cluj (RO) and Airofom AG

  14. 2012

    Commissioning of the first Swiss production plant for extruded polystyrene (XPS) in Boswil

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