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SWS Power Solutions – Fertigung

Develops the SWS-PowerBox®, an energy and data platform that autonomously supplies freight wagons with electricity.

SWS Power Solutions Logo

SWS PS Power Solutions GmbH

Graz (headquarters) · Swiss manufacturing partner (series production Underframe)New on Amplifa

28.10.2020Founded
140+ systems in operation in EuropeFleet
System output
FN 542525 g, Landesgericht für ZRS GrazCommercial register

About SWS Power Solutions

SWS PS Power Solutions GmbH, based in Graz, develops the SWS-PowerBox®, the energy and data platform for the intelligent freight wagon. A hydraulic axle generator converts the wagon's kinetic energy during travel into electricity (recuperation 4.5–18 kW), while a rechargeable lithium iron phosphate battery storage system (20–80 kWh) covers standstill and shunting operation and supplies refrigerated containers, refrigerated swap bodies and tank containers emission-free. The system is available as a Tower version for pocket wagons (80', 90', 104') and as an Underframe version for flat wagons (60', 80', 90', 104') and is suitable for both retrofit and new builds. Series production of the Underframe system takes place at a Swiss manufacturing partner; SWS itself develops hardware, software and data services in Graz. Every unit is connected to the SWS monitoring platform: live data, alarms, remote servicing, ticketing system, predictive maintenance and CO₂ reporting. Customers include wagon keepers, railway operators, terminals, ports and freight forwarders; over 140 systems are in operation across Europe, including on routes such as Hamburg–Budapest, Oslo–Narvik and Wrocław–Koper.

Site
Graz
Processes
Monitoring platform (live data, alarms, remote maintenance), CO₂ reporting, Predictive maintenance, Remote servicing, Ticketing system, Retrofit and new-build equipment for freight wagons, Operational training for terminal crews
Materials
Lithium iron phosphate (LiFePO4/LFP) battery technology, Lithium iron phosphate battery technology (LiFePO4), Hydraulic axle generator
Founded
2020-10-28
Industries
Rail freight transport, Cold chain / refrigerated transport, Intermodal transport, Terminals & ports, Freight forwarding
  1. 01

    Development in Graz

  2. 02

    Series production at the Swiss manufacturing partner

  3. 03

    Monitoring platform and data services

  4. 04

    Remote servicing and maintenance

  5. 05

    Operational training for terminal crews

Technology and System Components

LFP

Lithium iron phosphate battery technology (LiFePO4)

Battery storage system in operating temperature range T1 from -25 °C to +60 °C according to EN 50125-1 with minimal capacity loss.

HAG

Hydraulic axle generator

Generates electricity during travel from the wagon's kinetic energy, approx. 0.13 kWh/km.

Locations

Graz

AT

Headquarters, development, monitoring platform

Systems and Assemblies

SWS-PowerBox® Tower (V-4.x) on pocket wagon
SWS-PowerBox® Tower (V-4.x) on pocket wagonHydraulic axle generator · Pocket wagon 80'–104'
SWS-PowerBox® V-5.0 Underframe
SWS-PowerBox® V-5.0 UnderframeUnderfloor system · Flat wagon 60'–104'
Refrigerated container with SWS power supply
Refrigerated container with SWS power supplyEmission-free refrigeration · Rail freight transport
SWS Monitoring Platform
SWS Monitoring PlatformLive data, alarms, CO₂ reporting · Data services

Inside the production

PowerWagon with Tower system
PowerWagon with Tower system
Refrigerated container in India on Indian Railways flat wagon
Refrigerated container in India on Indian Railways flat wagon
Refrigerated container in Australia/New Zealand on flat wagon
Refrigerated container in Australia/New Zealand on flat wagon

Industries

Rail freight transportCold chain / refrigerated transportIntermodal transportTerminals & portsFreight forwarding

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly––––Steel (wagon superstructures), Lithium iron phosphate batteries (LiFePO4)

Additional services

Monitoring platform (live data, alarms, remote maintenance)CO₂ reportingPredictive maintenanceRemote servicingTicketing systemRetrofit and new-build equipment for freight wagonsOperational training for terminal crews

Reference customers

VTG (wagon keeper, training in Trieste)Rail Innovators GroupLOCONI Intermodal (Warsaw, customer workshop)

Company History

  1. 2020

    Foundation of SWS PS Power Solutions GmbH on 28 October 2020 in Graz

  2. 2021

    Market launch of the SWS-PowerBox® (base version)

  3. 2023

    CNA InnovationsPreis – Winner Sustainability; introduction of CO₂ reporting

  4. 2024

    Introduction of the SWS-PowerBox® V-5.0 UF (Underframe); VTG quote in IntermodalNews

  5. 2025

    VCÖ Mobility Award Styria and VCÖ Mobility Award Austria (climate-friendly freight transport); report on RailFreight.com

  6. 2026

    Series production of the Underframe system at the Swiss manufacturing partner; customer workshop at LOCONI Intermodal in Warsaw; market entry in North America, India and Australia/New Zealand

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