Development and construction of dosing, mixing, weighing and commissioning systems with automation up to SCADA/MES.
Taurus Prozesstechnologien 4.0 GmbH
Rott am InnNew on Amplifa
Competences
Taurus Prozesstechnologien 4.0 GmbH, based in Rott am Inn in Upper Bavaria, is a specialist in automation and industrial plant engineering for process chains. The company develops and manufactures complete systems and modules for emptying, filling, conveying, weighing, dosing and mixing solids, liquids and pasty media – from Big Bag emptying through gravimetric dosing systems and batch/continuous mixers to inline scales, distribution systems and fully automatic storage and commissioning systems with bridge cranes or electric overhead monorails. Components such as sack silos, containers, vessels and day silos are manufactured in steel or stainless steel, on request in hygienic design. In addition, Taurus 4.0 implements automation systems up to SCADA/MES, switchgear and control cabinet construction (sheet steel and stainless steel, medium-voltage systems up to 1000 A) as well as retrofit of existing systems for Industry 4.0, also as a service provider for machine and plant manufacturers. Customer industries include the food and confectionery industry, pharmaceutical and plastics industry, drinking water treatment as well as bulk solids and recycling technology.
- Site
- Rott am Inn
- Processes
- Fully automatic pre-weighing system (premixing of powders, IAD gravimetric dosing, vacuum conveying), Inline scale decentralized/slave in the scale network (Profinet, Siwarex WP 521, max. 3 parts/sec), Storage and commissioning system electric overhead monorail (IBC/FIBC, absolutely encoded axes,, Batch or continuous mixer (ribbon screw or plow-share, nominal volume 75 to 25000 l), Combined filling station for Big Bags and sacked goods (gravimetric filling, ATEX Zone 21/22), Sack silos for powder (standard 240 l, up to 4 discharge points, ATEX Zone 21/22, hygienic design), Sack silo for powder or granulates (standard 70 l and 120 l, up to 2 discharge points), Automation (automation systems up to SCADA/MES)
- Materials
- Steel, Stainless steel (all grades, hygienic design), Plastic, Stainless steel (all grades), Automation (Siemens SIMATIC S7 1200/1500, TP 1200, ET 200 SP)
- Certificates
- Testing and documentation (switchgear), Master craftsman company (trade), ISO 9001
- Industries
- Food and confectionery industry, Pharmaceutical industry, Plastics industry, Drinking water treatment, Bulk solids and recycling technology, Process industry (piece goods, bulk solids, liquid, pasty)
- 01
Process development with the customer
- 02
Engineering and design
- 03
Mechanical manufacturing (steel/stainless steel)
- 04
Control cabinet and switchgear construction
- 05
Software programming and automation
- 06
Assembly, commissioning, testing and documentation
Materials and Processes
Steel
Material for sack silos, mixers and control cabinets in the standard range.
Stainless steel (all grades)
Available in all grades, preferably in hygienic design for food, pharmaceutical and water treatment applications.
Plastic
Used e.g. for lids of sack silos.
Automation (Siemens SIMATIC S7 1200/1500, TP 1200, ET 200 SP)
Programmed in the TIA Portal with Safety Integrated, Profinet/Profibus and Siwarex WP 521 for weighing and dosing processes up to SCADA/MES.
Site
Rott am Inn
DEHeadquarters with engineering, manufacturing and switchgear construction
- Materials
- Steel, stainless steel, plastic
- Switchgear and control cabinet construction (sheet steel/stainless steel, up to 1000 A)
- Automation systems Siemens SIMATIC S7 1200/1500, TP 1200
- Decentralized peripherals ET 200 SP
- Weight acquisition Siwarex WP 521
- Manufacture of mixers, sack silos, Big Bag stations, containers and dosing systems
Systems and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Fully automatic pre-weighing system (premixing of powders, IAD gravimetric dosing, vacuum conveying)Engineering | – | – | Throughput 2000 kg/h | – | Powder |
| Engineering | – | – | Extruder source 800 kg/h | – | Granulates, Bulk solids |
| Engineering | – | – | – | – | Liquid, Pasty |
| Engineering | – | – | – | – | Liquid, Solid |
| Engineering | – | – | – | – | Pasty |
| Testing | – | 600 mm (conveyor elements) | – | – | Piece goods, Parcels, Cans, Bags |
| Inline scale decentralized/slave in the scale network (Profinet, Siwarex WP 521, max. 3 parts/sec)Testing | – | 600 mm | – | – | Piece goods, Parcels, Cans, Bags |
| Testing | – | 255 mm | – | – | Piece goods, Parcels, Bags |
| Engineering | ±2 mm (positioning) | – | 2000 kg | – | Powder, Granulates |
| Engineering | – | – | – | – | – |
| Storage and commissioning system electric overhead monorail (IBC/FIBC, absolutely encoded axes,Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | Liquid, Pasty |
| Engineering | – | – | – | – | Liquid, Pasty |
| Engineering | – | – | – | – | – |
| Assembly | – | – | up to 1000 A | – | Sheet steel, Stainless steel |
| Batch or continuous mixer (ribbon screw or plow-share, nominal volume 75 to 25000 l)Engineering | – | – | Nominal volume 75 - 25000 l | – | Powder, Spices, Granulates, Liquids |
| Engineering | – | – | – | – | Powder |
| Engineering | – | – | Usable volume from 150 l | – | Powder, Liquids |
| Engineering | – | – | 2000 kg | – | Powder, Granulates |
| Combined filling station for Big Bags and sacked goods (gravimetric filling, ATEX Zone 21/22)Engineering | – | – | – | – | Powder, Granulates |
| Engineering | – | – | – | – | Powder with low dust content, Granulates |
| Sack silos for powder (standard 240 l, up to 4 discharge points, ATEX Zone 21/22, hygienic design)Engineering | – | – | Volume standard 240 l | – | Powder |
| Sack silo for powder or granulates (standard 70 l and 120 l, up to 2 discharge points)Engineering | – | – | Volume standard 70 l and 120 l | – | Powder, Granulates |
| Engineering | – | – | – | – | Powder, Granulates |
| Engineering | – | – | Volume up to approx. 2500 l (silos) | – | Powder, Liquid, Granulates |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| PLC automation system | Siemens Simatic S7 1200 / 1500 / TP 1200 | – | – | – | Rott am Inn |
| Decentralized peripherals | Siemens Simatic S7 ET 200 SP | – | – | – | Rott am Inn |
| Weight acquisition module | Siemens Siwarex WP 521 | – | – | – | Rott am Inn |
| Batch/continuous mixer (ribbon screw or plow-share) | Taurus Prozesstechnologien 4.0 GmbH Nominal volume 75 - 25000 l | – | – | – | Rott am Inn |
| Inline scale | Taurus Prozesstechnologien 4.0 GmbH Conveyor element max. 600 mm | – | – | – | Rott am Inn |
| Transport trolley with drive and lifting function (BB filling system) | Taurus Prozesstechnologien 4.0 GmbH Load up to 2000 kg, travel distance up to 10000 m | – | – | – | Rott am Inn |
| Big Bag emptying station (electric chain hoist lifting class 3 m) | Taurus Prozesstechnologien 4.0 GmbH Payload up to 2000 kg | – | – | – | Rott am Inn |
| Big Bag/sack filling station | Taurus Prozesstechnologien 4.0 GmbH | – | – | – | Rott am Inn |
| Sack silo | Taurus Prozesstechnologien 4.0 GmbH Volume 70/120/240 l | – | – | – | Rott am Inn |
| Integrated separation and dosing units IAD | Taurus Prozesstechnologien 4.0 GmbH | – | – | – | Rott am Inn |
| Containers / vessels / day silos | Taurus Prozesstechnologien 4.0 GmbH Volume up to approx. 2500 l | – | – | – | Rott am Inn |
| Storage and commissioning system bridge crane | Taurus Prozesstechnologien 4.0 GmbH | – | – | – | Rott am Inn |
| Storage and commissioning system electric overhead monorail | Taurus Prozesstechnologien 4.0 GmbH | – | – | – | Rott am Inn |
| Magnetically coupled gear pump (dosing ml/min) | – | – | – | – | Rott am Inn |
| Rotary piston pump (dosing t/h) | – | – | – | – | Rott am Inn |
| Tube chain conveyor | – | – | – | – | Rott am Inn |
| Screw feeder with agitator for loosening | – | – | – | – | Rott am Inn |
Additional services
Reference customers
Quality
Switchgear construction is carried out as a certified master craftsman company with testing and documentation of the systems; all systems are documented with recipe management, batch tracking and standardized interfaces to DCS/MES.
| Evidence | Rott am Inn |
|---|---|
| Testing and documentation (switchgear) | |
| Master craftsman company (trade) | |
| ISO 9001 |