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TC – Fertigung

Manufacturer of thermocouples, RTD Pt100 sensors, cables, connectors and temperature measurement technology

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TC Mess- und Regeltechnik GmbH

MönchengladbachNew on Amplifa

1997Founded (parent company TC Ltd since 1973)
HRB 5590, Amtsgericht MönchengladbachCommercial register entry
Over 3 million mStock of thermocouple/compensating cable
80+Countries supplied worldwide
-196 °C to 1590 °CCalibration range (UKAS)

About TC Mess- und Regeltechnik GmbH

TC Mess- und Regeltechnik GmbH, based in Mönchengladbach, is a manufacturer and supplier of thermocouples, RTD Pt100 sensors, thermocouple and compensating cables, thermocouple connectors, and temperature measurement instruments such as transmitters, controllers and calibrators. The company manufactures standard and custom sensor assemblies to drawing, specification or photo – from prototype to volume production – and maintains a large stock of more than 3 million metres of thermocouple and RTD cable. Its value chain includes manufacturing, marking, ATEX/IECEx certification, UKAS-accredited calibration (up to 1590 °C, fixed point -196 °C) and non-destructive testing methods. Customers include industries such as aerospace, automotive, petrochemicals, power generation, plastics machinery and sterilizer manufacturing. Founded in 1997, the company belongs to the British TC Ltd, established in 1973, and supplies customers in more than 80 countries through a worldwide network.

Site
Mönchengladbach
Processes
Manufacture of thermocouples (standard and custom assemblies), Manufacture of RTD resistance thermometers (Pt100), Manufacture of thermocouple and compensating cables, Manufacture of thermocouple connectors (miniature and standard), temperature range up to 650°C, Manufacture of compression fittings and process feedthroughs (high pressure/vacuum), UKAS/works calibration of thermocouples, resistance thermometers, measuring instruments and cables, Fixed-point calibration at -196°C (liquid nitrogen), Metallurgical testing (hardness, corrosion and bend tests, chemical analysis, microstructure
Materials
Platinum (Pt), Platinum-13% Rhodium / Platinum (Thermocouple Type R), Platinum-10% Rhodium / Platinum (Thermocouple Type S), Platinum-30% Rhodium / Platinum-6% Rhodium (Thermocouple Type B), Tungsten 5% Rhenium / Tungsten 26% Rhenium (Type C), Tungsten 3% Rhenium / Tungsten 25% Rhenium (Type D), Nickel-Chromium / Nickel-Aluminium (Thermocouple Type K), Copper / Copper-Nickel (Thermocouple Type T)
Certificates
ISO 9001:2015, ISO/IEC 17025:2017 (UKAS accreditation, TC Ltd calibration laboratory), ISO 9001:2015 (SGS), ISO/IEC 17025 UKAS (TC Ltd calibration laboratory), ATEX / IECEx product certification
Founded
1997
Industries
Aerospace, Automotive, Petrochemicals / oil and gas, Power generation (oil/gas, wind, nuclear, solar), Plastics machinery (injection molding/extrusion), Autoclaves / sterilizers
  1. 01

    Technical consulting and sensor design

  2. 02

    Custom manufacture to drawing/specification/photo

  3. 03

    Manufacturing of sensors, cables and connectors

  4. 04

    Marking/labeling

  5. 05

    ATEX/IECEx certification

  6. 06

    Calibration (works/UKAS)

  7. 07

    Next-day delivery from stock

  8. 08

    Repair, replacement and recycling

Materials and Sensor Types

Pt100

Platinum (Pt100, IEC 60751)

Industry standard for resistance thermometers with high stability, tolerance classes A and B.

Typ K

Nickel-Chromium / Nickel-Aluminium

Most widely used thermocouple for heat treatment and plastics machinery, 0 to 1100 °C continuous.

Typ N

Nickel-Chromium-Silicon / Nickel-Silicon

Improved long-term stability at high temperatures, pre-qualified for aerospace.

Typ R/S

Platinum-Rhodium / Platinum

Precious-metal thermocouples for high-temperature applications up to 1590 °C.

Typ B

Platinum-30% Rhodium / Platinum-6% Rhodium

For the highest temperatures in industrial furnaces and heat treatment.

Typ C/D

Tungsten-Rhenium

For extreme high-temperature ranges in vacuum furnace applications.

1.4841

Heat-resistant stainless steel X15CrNiSi25-20

Sheath and protection tube material for high-temperature thermocouples.

1.4541

Stainless steel X6CrNiTi18-10

Standard sheath material for industrial sensors.

2.4816

Inconel 600

Nickel-chromium-iron alloy for corrosion- and heat-exposed sensor housings.

MgO/Al2O3

Ceramic insulating materials (MgO, Al2O3, HfO2)

Insulation in mineral-insulated high-temperature thermocouples and protection tubes.

PVC/PFA

Cable insulations (PVC, PFA, fiberglass, silicone)

Insulating materials for thermocouple and compensating cables depending on temperature range.

PTFE

PTFE, brass, stainless steel

Materials for compression fittings and process feedthroughs.

Locations

Mönchengladbach

DE

Headquarters, sales, manufacturing and warehouse

Lot size
Prototype to volume production
Materials
Thermocouples Type K/J/T/N/R/S/B, Pt100, stainless steel, Inconel
  • UKAS calibration laboratory (cable furnaces/tube furnaces, fixed point liquid nitrogen -196 °C)

Components and Products

Thermocouples with various termination types
Thermocouples with various termination typesSensor manufacturing · Heat treatment/aerospace
RTD Pt100 sensors in various versions
RTD Pt100 sensors in various versionsSensor manufacturing · Process industry
Thermocouple cables with PVC, fiberglass and PFA insulation
Thermocouple cables with PVC, fiberglass and PFA insulationCable manufacturing · Mechanical engineering
Thermocouple connectors, miniature and standard
Thermocouple connectors, miniature and standardConnector systems · Plant engineering
Compression fittings and process feedthroughs in stainless steel, brass and PTFE
Compression fittings and process feedthroughs in stainless steel, brass and PTFEAccessories · Petrochemicals/high pressure

Inside the production

Temperature instruments: indicators, transmitters and controllers
Temperature instruments: indicators, transmitters and controllers
Infrared thermometers
Infrared thermometers
Portable temperature indicator
Portable temperature indicator

Industries

AerospaceAutomotivePetrochemicals / oil and gasPower generation (oil/gas, wind, nuclear, solar)Plastics machinery (injection molding/extrusion)Autoclaves / sterilizersHeat treatmentVacuum industrial furnacesFood processingPharmaceutical industryScientific research and laboratory testingHeavy industry and industrial processing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of thermocouples (standard and custom assemblies)Engineering–––Volume productionNickel-Chromium/Nickel-Aluminium (Type K), Copper/Copper-Nickel (Type T), Iron/Copper-Nickel (Type J), Nickel-Chromium-Silicon/Nickel-Silicon (Type N), Platinum-13% Rhodium/Platinum (Type R), Platinum-10% Rhodium/Platinum (Type S), Platinum-30% Rhodium/Platinum-6% Rhodium (Type B), Tungsten-Rhenium (Type C, D), Inconel 600, Stainless steel 1.4541, Stainless steel 1.4841, Molybdenum, Tantalum, Niobium-1% Zirconium
Manufacture of RTD resistance thermometers (Pt100)EngineeringClass A ±0.15°C at 0°C; Class B ±0.30°C at 0°C–––Platinum (Pt100), Copper, Nickel, Molybdenum film
Manufacture of thermocouple and compensating cablesPlastics–over 3 million metres in stock––PVC, PFA, Fiberglass, Ceramic, Silicone rubber
Manufacture of thermocouple connectors (miniature and standard), temperature range up to 650°CPlastics––––Thermoplastic
Manufacture of compression fittings and process feedthroughs (high pressure/vacuum)Engineering––––Stainless steel, Brass, PTFE
UKAS/works calibration of thermocouples, resistance thermometers, measuring instruments and cablesTestinge.g. 0.30°C to 3.30°C depending on range (CMC)––––
Fixed-point calibration at -196°C (liquid nitrogen)Testing0.060°C––––
Metallurgical testing (hardness, corrosion and bend tests, chemical analysis, microstructureTesting–––––
Dye penetrant testing (non-destructive material testing)Testing––––Ferrous materials, Non-ferrous materials
X-ray testing (radiography)Testing–––––
Magnetic particle testingTesting–––––
Pressure testing and helium testingTesting–––––
Eddy current testingTesting–––––
Repair, replacement and recycling of temperature sensorsTesting–––––
Recycling of platinum/rhodium alloysTesting––––Platinum, Rhodium
Marking/labeling (heat-shrink tubing, etching, laser engraving, labels, metal tags)Surface–––––

Additional services

UKAS/works calibration of temperature sensors (up to 1590°C, fixed point -196°C)Electrical calibration of measuring instruments, controllers and temperature simulatorsCustom sensor manufacture to drawing/specification/photoRepair, replacement and recycling of temperature sensorsRecycling of platinum/rhodium alloysWEEE take-back and certified recycling of old equipmentMetallurgical testing (hardness, corrosion and bend tests, chemical analysis, microstructure)Dye penetrant testing, X-ray testing, magnetic particle testing, pressure/helium testingMarking/labeling of sensors (heat-shrink tubing, etching, laser engraving)ATEX/IECEx product certificationNext-day delivery from stock, price guaranteeCalibration in accordance with AMS2750H, NADCAP, BAC5621, CQI-9, IEC 60584, IEC 60751

Quality and Calibration

Manufacturing is carried out in accordance with ISO 9001:2015; sensors can be calibrated UKAS-accredited (ISO/IEC 17025, accreditation 0564 of TC Ltd, Chesterfield) in accordance with AMS2750H, BAC5621, IEC 60584 and IEC 60751. In addition, non-destructive testing methods such as X-ray, dye penetrant, magnetic particle, pressure, helium and eddy current testing are offered.

EvidenceMönchengladbach
ISO 9001:2015 (SGS)
ISO/IEC 17025 UKAS (TC Ltd calibration laboratory)
ATEX / IECEx product certification

History

  1. 1973

    Founding of TC Ltd (parent company) – leading manufacturer of thermocouples and RTD sensors

  2. 1993

    First publication of the guide to thermocouple and resistance thermometry

  3. 1997

    Founding of TC Mess- und Regeltechnik GmbH in Mönchengladbach

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