Develops and manufactures manual, semi- and fully automatic assembly systems and testing systems for industry.
TEAM Automation Berlin
BerlinNew on Amplifa
About TEAM Automation Berlin
TEAM Automation Berlin is a provider of automation solutions specializing in custom machinery, based in Berlin. The company designs, engineers, manufactures, and commissions manual workplaces, semi-automatic systems, and fully automatic, linked assembly lines – from feasibility and cycle time analysis through mechanical design, CAE-supported electrical and pneumatic planning, control cabinet construction, and software development to assembly, delivery, and global after-sales service. On more than 2,500 m² of assembly and workshop space, fixtures and complete production systems are set up and commissioned in parallel. Process competence includes, among other things, resistance and laser welding, plastic injection molding, inductive heating, wire winding, stamping and forming, laser marking, as well as EOLT and functional testing systems. Since around 2006, TEAM Automation Berlin has been supplying renowned automotive suppliers worldwide with semi- and fully automatic assembly systems for exhaust throttle valves and electronic actuators. Other fields of application include electrical engineering, medical technology, solar, chemistry, battery management, and security technology.
- Site
- Berlin
- Processes
- Concept, planning and consulting (feasibility, cycle time and availability analyses, process and, Mechanical design (3D design, 2D drawings, GAB drawings, system layouts, bills of materials), Electrical and pneumatic planning (CAE-supported, electrical/pneumatic diagrams, control cabinet and, Control cabinet construction and wiring/piping (testing according to DIN VDE 0100, DIN EN 60439-1,, Programming and commissioning (machine/system control, robot control, supervisory computer,, Robot programming (SCARA robots, stationary 6-axis robots, mobile robots on a 7th axis,, Assembly, delivery and installation on more than 2,500 m² of assembly and workshop space, Fully automatic assembly systems (linked via workpiece carrier circulation or robot systems)
- Materials
- Aluminum, Copper wire, Plastic, Sheet metal parts, Copper, Steel
- Founded
- ca. 2006
- Industries
- Automotive industry, Electrical engineering, Medical technology, Solar/PV, Chemistry, Battery management
- 01
Concept, Planning and Consulting
- 02
Mechanical Design
- 03
Electrical and Pneumatic Planning
- 04
Control Cabinet Construction and Wiring
- 05
Programming and Commissioning
- 06
Assembly, Delivery and Installation
- 07
After Sales / Maintenance and Service
Processes and Materials
Aluminum
Used, among other things, as a sealing film when filling and sealing dosing caps and cuvettes with argon.
Copper
Copper wire with a diameter of 32–50 µm is wound onto coil bodies, e.g. for transponder coils.
Plastic
Components are injection-molded in-line with plastic injection molding machines in up to four cavities.
Steel
Sheet metal parts are fed, pre-assembled, and joined by 360° laser welding.
Locations
Berlin
DEAssembly and workshop space, design, control cabinet construction, programming, and commissioning
- Plastic injection molding machine (4 cavities, system-integrated)
- Trimming and forming machine for transponder coils
- SCARA robot
- Stationary 6-axis robots
- Mobile robots on a 7th axis
- Inductor for inductive heating
- Rotary indexing table
- Plasma cleaning and coating system
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Concept, planning and consulting (feasibility, cycle time and availability analyses, process andEngineering | – | – | – | – | – |
| Mechanical design (3D design, 2D drawings, GAB drawings, system layouts, bills of materials)Engineering | – | – | – | – | – |
| Electrical and pneumatic planning (CAE-supported, electrical/pneumatic diagrams, control cabinet andEngineering | – | – | – | – | – |
| Control cabinet construction and wiring/piping (testing according to DIN VDE 0100, DIN EN 60439-1,Assembly | – | – | – | – | – |
| Programming and commissioning (machine/system control, robot control, supervisory computer,Engineering | – | – | – | – | – |
| Robot programming (SCARA robots, stationary 6-axis robots, mobile robots on a 7th axis,Assembly | – | – | – | – | – |
| Assembly, delivery and installation on more than 2,500 m² of assembly and workshop spaceAssembly | – | – | – | – | – |
| Fully automatic assembly systems (linked via workpiece carrier circulation or robot systems)Assembly | – | – | – | – | – |
| Semi-automatic assembly systems (manual loading/feeding, automatic processes, upgradeableAssembly | – | – | – | – | – |
| Manual workplaces (pre-assembly, assembly, testing and packaging stations)Assembly | – | – | – | – | – |
| Resistance welding (cell connectors/single battery cells, 0.8 s per weld withJoining | – | – | – | – | – |
| Laser welding (360° circumferential, sheet metal parts)Joining | – | – | – | – | Sheet metal parts |
| Plastic overmolding (loading and unloading plastic injection molding machine, 4 cavities, 4-foldPlastics | – | – | – | – | Plastic |
| Inductive heating (heating and expanding motor sleeve, shrink-fitting motor assembly)Joining | – | – | – | – | – |
| Wire winding (winding copper wire onto coil bodies, trimming and forming machine for transponderForming | – | – | – | – | Copper wire |
| Stamping/forming of contact pins from carrier tape as well as bending of wired components (diodes)Forming | – | – | – | – | – |
| Laser marking (double-sided, battery packs) and marking/labelingSurface | – | – | – | – | – |
| Testing systems / EOLT / functional testing (charging current, charging time, high-voltage test,Testing | – | – | – | – | – |
| Packaging and palletizing (sealing components in cartons/boxes, labeling, onto Euro palletAssembly | – | – | – | – | – |
| Filling, flooding and sealing (flooding dosing caps and cuvettes with argon, sealing withAssembly | – | – | – | – | Aluminum |
| Greasing, screwing and labeling (cardan shafts, monitored finisher workstation)Assembly | – | – | – | – | – |
| Plasma cleaning and coating systemSurface | – | – | – | – | – |
| After sales (service, maintenance, assessment of maintenance and service needs, also forAssembly | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Plastic injection molding machine (system-integrated, loading/unloading, 4 cavities) | – | – | – | – | Berlin |
| Trimming and forming machine for transponder coils | – | – | – | – | Berlin |
| SCARA robot | – | – | – | – | Berlin |
| Stationary 6-axis robots | – | – | – | – | Berlin |
| Mobile robots on a 7th axis | – | – | – | – | Berlin |
| Inductor (inductive heating) | – | – | – | – | Berlin |
| Assembly and workshop area (> 2,500 m²) for fixtures and complete production systems | – | – | – | – | Berlin |
| Rotary indexing table (aligning and bending of terminals) | – | – | – | – | Berlin |
Additional services
Reference customers
History
- ca. 2006
Start of supplying renowned automotive suppliers worldwide with semi- and fully automatic assembly systems for exhaust throttle valves and electronic actuators; approximately 20 years of activity in custom machinery since then.