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TECHLAY – Fertigung

Industrial manufacturing of electronic assemblies and complete devices from small to large series — from Burrweiler

TECHLAY Logo

TECHLAY ELECTRONICS AG

Am Schloßberg 5, 76835 BurrweilerNew on Amplifa

1992Founded
ca. 1500 m²Production area
Public limited company (AG)Legal form
Small, special and large seriesLot sizes

About TECHLAY ELECTRONICS AG

TECHLAY ELECTRONICS AG, based in Burrweiler in the Palatinate, has been active in the electronics industry since 1992 and specializes in the industrial manufacturing of customized electronic products. The company produces electronic assemblies and complete devices — from SMD and wired THT assembly through to complete assembly of mechanical and electronic modules. Manufacturing includes various soldering processes such as reflow, wave and selective soldering and is carried out exclusively in accordance with ESD guidelines. In addition, TechLay offers support with layout design, construction, development, component preparation as well as material management and procurement. Every production run is inspected by automated optical inspection (AOI); X-ray inspection of individual parts is also available on request. Customers include industries such as automotive, aerospace, medical technology, metrology and mechanical engineering. On a production area of around 1500 m², the mid-sized company manufactures from small and special lots up to large series.

Site
Burrweiler
Processes
SMD assembly, THT assembly (wired through-hole PCB assembly), Reflow soldering, Wave soldering, Selective soldering, Automated optical inspection (AOI), X-ray inspection, Electronic tests and functional testing
Materials
Printed circuit boards, Electronic components, SMD assembly, THT assembly, Reflow soldering, Wave soldering, Selective soldering
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1992
Industries
Automotive, Aerospace, Medical technology, Metrology, Mechanical engineering
  1. 01

    Consulting and development

  2. 02

    Layout design and construction

  3. 03

    Component preparation and material management

  4. 04

    Assembly (SMD/THT)

  5. 05

    Soldering (reflow, wave, selective)

  6. 06

    AOI, X-ray inspection, testing and functional testing

  7. 07

    Assembly and complete build

Processes and Manufacturing Focuses

SMD

SMD assembly

Automated placement of SMD components on printed circuit boards, from small to large series.

THT

THT assembly

Conventional wired through-hole PCB assembly for industrial applications.

REFLOW

Reflow soldering

Soldering process for assemblies with SMD components.

WELLE

Wave soldering

Process for conventionally assembled, wired printed circuit boards.

SELV

Selective soldering

Soldering of printed circuit boards with mixed assembly (SMD and THT).

Locations

Standort Burrweiler

Burrweiler

DE

Production and administration

Lot size
Small, special and large series
Materials
Printed circuit boards, electronic components
  • SMD/THT assembly lines
  • Reflow, wave and selective soldering systems
  • AOI inspection systems
  • X-ray inspection

Manufacturing Services

Assembled printed circuit board
Assembled printed circuit boardSMD/THT assembly · Electronics
Manual assembly of an electronic module
Manual assembly of an electronic moduleTHT assembly · Electronics
Electronic components on printed circuit board
Electronic components on printed circuit boardSMD assembly · Metrology

Inside the production

Cleaning of a printed circuit board
Cleaning of a printed circuit board
Production system in manufacturing
Production system in manufacturing
ISO-9001 certificate
ISO-9001 certificate

Industries

AutomotiveAerospaceMedical technologyMetrologyMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD assemblyAssembly–––Large seriesPrinted circuit boards, electronic components
THT assembly (wired through-hole PCB assembly)Assembly–––Large seriesPrinted circuit boards, electronic components
Reflow solderingJoining––––Printed circuit boards, solder
Wave solderingJoining––––Printed circuit boards, solder
Selective solderingJoining––––Printed circuit boards, solder
Automated optical inspection (AOI)Testing–––––
X-ray inspectionTesting–––––
Electronic tests and functional testingTesting–––––
Layout design and constructionEngineering–––––
Material management and procurementEngineering–––––
Complete build of mechanical and electronic modules and componentsAssembly–––––
Component preparationAssembly–––––

Additional services

SMD assemblyTHT assemblyReflow solderingWave solderingSelective solderingAutomated optical inspection (AOI)X-ray inspectionElectronic tests and functional testingLayout design and constructionDevelopment and consultingComponent preparationMaterial management and procurementAssembly and complete build of mechanical and electronic modulesESD-compliant manufacturing

Quality and Certification

All production processes are controlled according to a quality management system in accordance with DIN EN ISO 9001:2015. Every production run undergoes automated optical inspection (AOI); in addition, X-ray inspections as well as electronic tests and functional tests are offered.

EvidenceBurrweiler
ISO 9001

Company History

  1. 1992

    Founded as a sole proprietorship

  2. 2002

    Conversion to a public limited company

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