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TecSense – Fertigung

Development of optochemical oxygen sensor systems for process control, packaging, welding technology and the beverage industry.

TecSense Logo

TecSense GmbH

New on Amplifa

< 5 sMeasuring time TecPen Fibre
2 msMeasuring speed TecMicro (from)
30 secHeadspace volume determination HSA

About TecSense

TecSense develops and sells optochemical sensor systems for measuring oxygen and other gases in industrial processes. The product portfolio includes the TecPen sensor series (Weld, MAP, Fluid, Fibre, Dot), the compact Ox100 inline measuring system for packaging lines, the TecMicro process control system and the TecSense HSA headspace analysis system. The systems work with sensor spots or glass fiber optics and enable non-destructive, repeatable measurements without gas sampling. Fields of application include modified atmosphere packaging with automated 100% process control, monitoring of shielding gases during welding, quality control in beverages, and process control including explosion-hazard areas. The measuring devices are factory-calibrated, SIP/CIP-stable and insensitive to magnetic and electric fields.

Processes
Inline O2 sensor system (Ox100) for MAP packaging – 100% automated process control,, TecMicro – process control of industrial processes, measuring speed from 2 ms, SIP/CIP-stable,, TecPen Fibre – glass fiber optic measurement at the needle tip for QC and R&D, smallest gas and, TecPen MAP – O2 measurement for quality assurance and production, suitable for very small gas, TecPen Weld – optochemical O2 sensor system for monitoring the oxygen concentration in, TecPen Fluid – quality control in beverages (O2 measurement), data transfer via USB, TecSense HSA – determination of headspace volume (in 30 sec), O2 content, foreign gas concentration,, Optochemical O2 sensor solutions
Materials
Ox100 – Inline O2 Sensor System, TecMicro – Process Control Sensor, TecPen Fibre – Glass Fiber Optic Sensor, TecPen MAP, TecPen Weld, TecPen Fluid, TecSense HSA – Headspace Analysis
Industries
Packaging industry (Modified Atmosphere Packaging), Welding technology / shielding gas monitoring, Beverage industry, Industrial process control (including explosion-hazard areas), Research & Development / Quality Assurance
  1. 01

    Development of the sensor systems

  2. 02

    Factory calibration

  3. 03

    Sales and integration into customer processes

  4. 04

    Process control and quality assurance at the customer

Technologies & Measuring Methods

OX100

Ox100 – Inline O2 Sensor System

100% automated process control for MAP packaging with defect detection down to 0.2 mm using a sensor spot.

TECMICRO

TecMicro – Process Control Sensor

Maintenance-free sensor with measuring speed from 2 ms, SIP/CIP-stable and suitable for use in explosion-hazard areas.

TECPEN-FIBRE

TecPen Fibre – Glass Fiber Optic Sensor

Measurement at the needle tip for the smallest gas and liquid volumes in QC and R&D, factory-calibrated, plug and play.

TECPEN-MAP

TecPen MAP

O2 measurement for quality assurance and production, suitable for very small gas volumes with fully automatic 0-point adjustment.

TECPEN-WELD

TecPen Weld

Monitoring of the oxygen concentration in shielding gases to ensure oxidation-free weld seams.

TECPEN-FLUID

TecPen Fluid

O2 quality control in beverages with integrated memory and data transfer via USB.

HSA

TecSense HSA – Headspace Analysis

Determination of headspace volume, O2 content, CO2 content and foreign gas concentration in the bottle within 30 seconds.

Products & Systems

Ox100 Inline O2 Sensor System
Ox100 Inline O2 Sensor SystemInline measurement · Packaging industry
TecMicro Process Sensor
TecMicro Process SensorProcess control · Industrial processes
TecPen Weld Lance
TecPen Weld LanceShielding gas monitoring · Welding technology
TecPen MAP
TecPen MAPO2 measurement · MAP packaging
TecPen Fluid
TecPen FluidO2 measurement · Beverage industry
TecPen Fibre
TecPen FibreGlass fiber optics · QC & R&D
TecSense HSA
TecSense HSAHeadspace analysis · Beverage industry

Inside the production

TecPen Weld
TecPen Weld
Ox100
Ox100
TecPen Dot
TecPen Dot
TecPen Fibre Sensors
TecPen Fibre Sensors

Industries

Packaging industry (Modified Atmosphere Packaging)Welding technology / shielding gas monitoringBeverage industryIndustrial process control (including explosion-hazard areas)Research & Development / Quality Assurance

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Inline O2 sensor system (Ox100) for MAP packaging – 100% automated process control,TestingDefect detection down to 0.2 mm––––
TecMicro – process control of industrial processes, measuring speed from 2 ms, SIP/CIP-stable,Testing–––––
TecPen Fibre – glass fiber optic measurement at the needle tip for QC and R&D, smallest gas andTesting–––––
TecPen MAP – O2 measurement for quality assurance and production, suitable for very small gasTesting–––––
TecPen Weld – optochemical O2 sensor system for monitoring the oxygen concentration inTesting–––––
TecPen Fluid – quality control in beverages (O2 measurement), data transfer via USBTesting–––––
TecSense HSA – determination of headspace volume (in 30 sec), O2 content, foreign gas concentration,Testing–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Inline O2 Sensor SystemTecSense Ox100––––
Optochemical O2 SensorTecSense TecMicro––––
Optochemical O2 sensor with glass fiber opticTecSense TecPen Fibre––––
Optochemical O2 sensor (MAP)TecSense TecPen MAP––––
Optochemical O2 sensor (shielding gas monitoring)TecSense TecPen Weld––––
Optochemical O2 sensor (beverages)TecSense TecPen Fluid––––
Headspace Analysis SystemTecSense TecSense HSA––––

Additional services

Optochemical O2 sensor solutionsProcess control and automationQuality assurance/quality control of packaging (MAP)Measurement of oxygen, CO2 and foreign gases in beveragesHead-space analysis (headspace volume, O2 content)Inline 100% automated process control (defect detection down to 0.2 mm)
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