
Development of optochemical oxygen sensor systems for process control, packaging, welding technology and the beverage industry.

TecSense GmbH
New on Amplifa
About TecSense
TecSense develops and sells optochemical sensor systems for measuring oxygen and other gases in industrial processes. The product portfolio includes the TecPen sensor series (Weld, MAP, Fluid, Fibre, Dot), the compact Ox100 inline measuring system for packaging lines, the TecMicro process control system and the TecSense HSA headspace analysis system. The systems work with sensor spots or glass fiber optics and enable non-destructive, repeatable measurements without gas sampling. Fields of application include modified atmosphere packaging with automated 100% process control, monitoring of shielding gases during welding, quality control in beverages, and process control including explosion-hazard areas. The measuring devices are factory-calibrated, SIP/CIP-stable and insensitive to magnetic and electric fields.
- Processes
- Inline O2 sensor system (Ox100) for MAP packaging – 100% automated process control,, TecMicro – process control of industrial processes, measuring speed from 2 ms, SIP/CIP-stable,, TecPen Fibre – glass fiber optic measurement at the needle tip for QC and R&D, smallest gas and, TecPen MAP – O2 measurement for quality assurance and production, suitable for very small gas, TecPen Weld – optochemical O2 sensor system for monitoring the oxygen concentration in, TecPen Fluid – quality control in beverages (O2 measurement), data transfer via USB, TecSense HSA – determination of headspace volume (in 30 sec), O2 content, foreign gas concentration,, Optochemical O2 sensor solutions
- Materials
- Ox100 – Inline O2 Sensor System, TecMicro – Process Control Sensor, TecPen Fibre – Glass Fiber Optic Sensor, TecPen MAP, TecPen Weld, TecPen Fluid, TecSense HSA – Headspace Analysis
- Industries
- Packaging industry (Modified Atmosphere Packaging), Welding technology / shielding gas monitoring, Beverage industry, Industrial process control (including explosion-hazard areas), Research & Development / Quality Assurance
- 01
Development of the sensor systems
- 02
Factory calibration
- 03
Sales and integration into customer processes
- 04
Process control and quality assurance at the customer
Technologies & Measuring Methods
Ox100 – Inline O2 Sensor System
100% automated process control for MAP packaging with defect detection down to 0.2 mm using a sensor spot.
TecMicro – Process Control Sensor
Maintenance-free sensor with measuring speed from 2 ms, SIP/CIP-stable and suitable for use in explosion-hazard areas.
TecPen Fibre – Glass Fiber Optic Sensor
Measurement at the needle tip for the smallest gas and liquid volumes in QC and R&D, factory-calibrated, plug and play.
TecPen MAP
O2 measurement for quality assurance and production, suitable for very small gas volumes with fully automatic 0-point adjustment.
TecPen Weld
Monitoring of the oxygen concentration in shielding gases to ensure oxidation-free weld seams.
TecPen Fluid
O2 quality control in beverages with integrated memory and data transfer via USB.
TecSense HSA – Headspace Analysis
Determination of headspace volume, O2 content, CO2 content and foreign gas concentration in the bottle within 30 seconds.
Products & Systems







Inside the production




Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Inline O2 sensor system (Ox100) for MAP packaging – 100% automated process control,Testing | Defect detection down to 0.2 mm | – | – | – | – |
| TecMicro – process control of industrial processes, measuring speed from 2 ms, SIP/CIP-stable,Testing | – | – | – | – | – |
| TecPen Fibre – glass fiber optic measurement at the needle tip for QC and R&D, smallest gas andTesting | – | – | – | – | – |
| TecPen MAP – O2 measurement for quality assurance and production, suitable for very small gasTesting | – | – | – | – | – |
| TecPen Weld – optochemical O2 sensor system for monitoring the oxygen concentration inTesting | – | – | – | – | – |
| TecPen Fluid – quality control in beverages (O2 measurement), data transfer via USBTesting | – | – | – | – | – |
| TecSense HSA – determination of headspace volume (in 30 sec), O2 content, foreign gas concentration,Testing | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Inline O2 Sensor System | TecSense Ox100 | – | – | – | – |
| Optochemical O2 Sensor | TecSense TecMicro | – | – | – | – |
| Optochemical O2 sensor with glass fiber optic | TecSense TecPen Fibre | – | – | – | – |
| Optochemical O2 sensor (MAP) | TecSense TecPen MAP | – | – | – | – |
| Optochemical O2 sensor (shielding gas monitoring) | TecSense TecPen Weld | – | – | – | – |
| Optochemical O2 sensor (beverages) | TecSense TecPen Fluid | – | – | – | – |
| Headspace Analysis System | TecSense TecSense HSA | – | – | – | – |
Additional services