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Teijin Carbon – Fertigung

Manufacturer of Tenax™ carbon fibers, prepregs and thermoplastics with production in Heinsberg-Oberbruch.

Teijin Carbon Logo

Teijin Carbon Europe GmbH

Wuppertal · Heinsberg (Oberbruch)New on Amplifa

1934Founding of Toho Synthetic Fiber (origin)
approx. 660Employees in Europe (Wuppertal + Heinsberg)
5,100 t/yearCarbon fiber capacity Heinsberg
4Production lines in Heinsberg-Oberbruch

About Teijin Carbon

Teijin Carbon is the carbon fiber business unit of Teijin Limited (Tokyo) and one of the world's leading manufacturers of carbon fibers and carbon fiber-based materials. In Germany, Teijin Carbon Europe GmbH produces Tenax™ carbon fibers (filament yarn and short fibers), Tenax™ ThermoPlastics and Dry Reinforcements at the Heinsberg-Oberbruch site on four major production lines with an annual capacity of 5,100 tons; around 400 employees are employed there. The European headquarters in Wuppertal with approximately 90 employees consolidates Marketing & Sales as well as Development & Laboratory. The product portfolio comprises resins, prepregs (including rapid-cure systems for aerospace), high-temperature resins, customized sizings, Non-Crimp Fabrics and SMC. Processing steps such as weaving, braiding, winding, pultrusion and compounding complement the value creation. Customer industries include aerospace, automotive, construction, renewable energy, industry, marine, medical, oil and gas, and sporting goods. The origin lies with Toho Rayon, which founded Tenax Fibers in Germany in 1993; in 2018 the company was integrated into Teijin Carbon.

Site
Wuppertal
Processes
Prepreg manufacturing (rapid cure prepregs, fast-curing resin systems), Weaving, Braiding, Winding, Pultrusion, Compounding, Non-Crimp Fabric manufacturing, SMC (Sheet Molding Compound) manufacturing
Materials
Tenax™ Carbon Fiber, Tenax Next™ Carbon Fiber, Pyromex™ (oxidized PAN fiber), Tenax™ ThermoPlastics, ThermoSets, Dry Reinforcements, PEEK, Resins / prepreg systems / high-temperature resins
Certificates
ISO 9001:2015, EN 9100:2018, ISO 14001:2015, ISO 45001:2018, ISO 50001:2018, Nadcap, ISCC Plus, AS 9100 D (Rockwood, TN, USA), ISO 9001, EN 9100, ISO 14001, ISO 45001, ISO 50001
Employees
approx. 660 (Europe)
Industries
Aerospace, Automotive, Construction, Renewable Energy, Industry, Marine
  1. 01

    Precursor production (PAN)

  2. 02

    Carbon fiber production (filament yarn, short fibers)

  3. 03

    Prepreg / ThermoPlastics / Dry Reinforcements

  4. 04

    Weaving, braiding, winding, pultrusion, compounding, SMC

  5. 05

    Technical support & sales

Products & Processing

Tenax™

Tenax™ Carbon Fiber

Filament yarn and short fibers as the basis for composite materials in industry and aviation.

Tenax Next™

Tenax Next™ Carbon Fiber

Product line with a reduced CO2 footprint and approaches to circular material concepts.

PYROMEX

Pyromex™ (oxidized PAN fiber)

Flame-resistant fiber for fire protection and insulation applications.

TTP

Tenax™ ThermoPlastics

Thermoplastic carbon fiber products for structural applications.

DRY

Dry Reinforcements

Unsized carbon fiber reinforcements for subsequent resin infiltration.

TS

ThermoSets

Thermoset resin systems for composite processing.

PP

Prepreg (incl. rapid cure)

Pre-impregnated semi-finished products with fast-curing resin systems for high-rate aerospace manufacturing.

NCF

Non-Crimp Fabric

Multi-layer fiber fabrics for automated composite processes.

SMC

SMC (Sheet Molding Compound)

Carbon fiber-based molding compound for pressed parts in the automotive and industrial sectors.

Locations

Wuppertal

DE

European headquarters: Marketing & Sales, Development & Laboratory

Heinsberg (Oberbruch)

DE

Production plant Tenax™ Carbon Fibers, ThermoPlastics, Dry Reinforcements; QA and administration

Materials
Carbon fiber, thermoplastics, Dry Reinforcements
  • 4 carbon fiber production lines

Tokyo

JP

Corporate headquarters Teijin Limited (Carbon Fiber Business Unit)

Mishima

JP

Production plant carbon fibers (6,400 t/year), prepreg, precursor

Ibigawa

JP

Production plant Pyromex™ and carbon components

Ha Nam

VN

Production plant carbon fiber products incl. prepreg (since 2021)

Greenwood, SC

US

Headquarters Teijin Carbon America; production plant Tenax™ Carbon Fibers (3,000 t/year)

Rockwood, TN

US

Production plant Pyromex™ and Tenax™ short fibers; Customer Service Center Americas

Products

Rapid cure ThermoSet prepregs
Rapid cure ThermoSet prepregsPrepreg · Aerospace
Tenax™ carbon fiber products
Tenax™ carbon fiber productsCarbon fiber · Industry

Inside the production

Processing methods
Processing methods
40 years of carbon fiber production in Heinsberg
40 years of carbon fiber production in Heinsberg
Service
Service

Industries

AerospaceAutomotiveConstructionRenewable EnergyIndustryMarineMedicalOil and GasSporting Goods

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Prepreg manufacturing (rapid cure prepregs, fast-curing resin systems)Plastics––––Carbon fiber, Epoxy resin, PEEK
WeavingPlastics––––Carbon fiber
BraidingPlastics––––Carbon fiber
WindingPlastics––––Carbon fiber
PultrusionPlastics––––Carbon fiber, Resins
CompoundingPlastics––––Thermoplastics, Carbon fiber (short fibers)
Non-Crimp Fabric manufacturingPlastics––––Carbon fiber
SMC (Sheet Molding Compound) manufacturingPlastics––––Carbon fiber, ThermoSets
Carbon fiber production (filament yarn, short fibers)Other––––Polyacrylonitrile (PAN) precursor, Carbon fiber
Pyromex™ flame protection fiber production and carbon componentsOther––––Oxidized PAN fiber (Pyromex™)

Additional services

PrepregWeavingBraidingWindingPultrusionCompounding/Injection moldingNon-Crimp FabricSMCTechnical SupportSales specialization (aerospace, automotive, plastics & electronics, leisure)

Quality & Certificates

Teijin Carbon manufactures according to international quality standards; in addition to ISO 9001, several sites are certified to aerospace standards (AS/EN/JIS Q 9100, Nadcap) as well as to ISO 14001, ISO 45001 and ISO 50001.

EvidenceWuppertal
ISO 9001
EN 9100
ISO 14001
ISO 45001
ISO 50001
Nadcap
ISCC Plus

Company History

  1. 1918

    Founding of Teijin as Japan's first artificial silk manufacturer

  2. 1934

    Founding of Toho Synthetic Fiber Co., Ltd.

  3. 1950

    Founding of Toho Rayon Co., Ltd.

  4. 1969

    Start of carbon fiber research

  5. 1975

    Market entry into carbon fibers (Besfight®); first mass production line for Pyromex™ in Mishima

  6. 1977

    Start of prepreg manufacturing

  7. 1986

    40 years of carbon fiber production in Heinsberg-Oberbruch (production start ~1986)

  8. 1993

    Tenax Fibers founded in Germany; Toho Carbon Fibers in the USA

  9. 2000

    Teijin becomes majority shareholder of Toho Rayon

  10. 2001

    Renaming to Toho Tenax

  11. 2004

    Acquisition of Fortafil Fibers (USA)

  12. 2006

    Brand name Besfight → Tenax; production line #3 in Oberbruch

  13. 2007

    Toho Tenax becomes a 100% subsidiary of Teijin Limited

  14. 2010

    Full commissioning of production line #4 in Oberbruch

  15. 2011

    EN 9100 certification of Toho Tenax Europe

  16. 2018

    Integration of Toho Tenax into Teijin Limited; renaming to Teijin Carbon (Teijin Carbon Europe GmbH)

  17. 2021

    Commercial operations start of Teijin Carbon Vietnam (Ha Nam)

  18. 2026

    40 years of carbon fiber production at the Heinsberg-Oberbruch site

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