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Terma – Fertigung

Manufactures composite and metal aerostructures, mission-critical electronics and surveillance radar for aerospace, defense and space.

TE

Terma A/S

Lystrup (Aarhus) · Grenaa · Søborg · Leiden · Darmstadt · Paris · Vienna · Brașov · Prague · Atlanta · SingaporeNew on Amplifa

1949Founded
2,600+Employees worldwide
20+Sites worldwide
3,000 m²Aerostructures clean room (Grenaa)
80+Parts for the F-35 program

About Terma

Terma A/S is a Danish aerospace and defense company headquartered in Lystrup near Aarhus, founded in 1949 and majority-owned by the Thomas B. Thrige Foundation. The company develops and manufactures mission-critical products: composite and metal aerostructures (including more than 80 parts for the F-35 program), electronics manufacturing (EMS) for avionics and space applications, and SCANTER surveillance radar for ports, airports, coastal surveillance and offshore wind farms. Aerostructures manufacturing in Grenaa includes prepreg lay-up in a clean room (3,000 m²), autoclave curing, CNC precision milling of titanium, aluminium and steel with tolerances down to +0.001", heat treatment to AMS-2770 as well as chromic acid anodizing, Alodine 600/1200S and painting. Production runs paperless, lean-oriented and Six Sigma certified in NATO-secure manufacturing environments. With more than 2,600 employees and locations in Europe, the USA, Asia and the Middle East, Terma supplies among others Lockheed Martin, ESA and MDA Space.

Site
Lystrup (Aarhus)
Processes
Composite Aerostructures Manufacturing (Prepreg Lay-up, Autoclave), Hard Metal Machining / CNC Precision Milling (Aerostructures), AMS-2770 Heat Treatment, Chromic Acid Anodizing / Alodine 600 & 1200S (Surface Treatment), Painting / Organic Finishes / Salt Spray Testing, Non-Destructive Testing (X-ray, Ultrasonic, FOD Testing), Assembly / Structural Integration (Alternate Mission Equipment, Pods, Pylons), Circuit Card Assembly / Box Build / Systems Level Assembly (EMS)
Materials
Titanium, Aluminium, Steel, Composite (Prepreg/Fiber-Reinforced Plastic), Gallium Nitride (GaN FET), Silicon Carbide (SiC FET)
Certificates
EN 9100:2018 / AS9100D, ISO 9001:2015, ISO 45001:2018, ISO 14001:2015, AQAP-2110 Edition D, EASA Part 21 J Design Organisation Approval, EASA Part 21 G Production Organisation Approval, MAA-NLD-A-21-002 (Certificate of Accreditation), DKMAR-145 Maintenance Organization Approval, Nadcap Composites, Nadcap Non-Destructive Testing, IPC J-STD-001 / IPC-A-610 Qualified Manufacturers Listing, EN 9100 / AS9100D, ISO 9001, ISO 14001, ISO 45001, AQAP 2110, Nadcap NDT, EASA Part 21 J/G, IPC J-STD-001 / IPC-A-610, IATF 16949
Founded
1949
Industries
Aerospace, Defense, Security (border/port/airport/offshore wind surveillance), Maritime/Naval, Space programs, Battery/energy storage testing
  1. 01

    Engineering & Design

  2. 02

    CNC Precision Machining / Prepreg Lay-up & Autoclave

  3. 03

    Heat Treatment (AMS-2770)

  4. 04

    Surface Treatment & Painting

  5. 05

    NDT Inspection (X-ray, Ultrasonic, FOD)

  6. 06

    Assembly & Structural Integration

  7. 07

    Lifecycle Service (Terma Lifecare)

Materials & Processes

Ti

Titanium

Complex, precision-machined structural components for aerospace and defense.

Al

Aluminium

Metal aerostructures including Alodine 600/1200S treatment and AMS-2770 heat treatment.

St

Steel

Hard metal machining of mission-critical parts with tolerances down to +0.001".

CRP

Composite (Prepreg/Fiber-Reinforced Plastic)

Autoclave-cured aerostructures such as flight control surfaces, engine components and fuselage panels.

GaN

Gallium Nitride (GaN FET)

Power electronics stage in the DC output of the Battery Cell Tester for a compact design.

SiC

Silicon Carbide (SiC FET)

Active input stage in the Battery Cell Tester for highly efficient, regenerative power conversion.

Sites

Standort Lystrup (Aarhus)

Lystrup (Aarhus)

DK

Headquarters

Standort Grenaa

Grenaa

DK

Aerostructures Production (Terma Aerostructures A/S)

Part weight / size
Lay-up open mold 2,500 × 3,500 mm
Materials
Composite, titanium, aluminium, steel
  • Autoclave (Large autoclave capability)
  • Clean room 3,000 m²
  • CNC precision milling
  • CMM (Coordinate Measuring Machine)
  • NDT equipment (X-ray and ultrasonic)
  • In-house painting and surface treatment
  • In-house tooling manufacture

Søborg (Copenhagen)

DK

Development & Maintenance Space/Defense

Darmstadt

DE

Terma GmbH, Space Development/Service

Leiden

NL

Terma B.V., Space Development

Vienna

AT

Terma Technologies GmbH, Space EGSE

Parts

Aerostructure parts F-35 Lightning II
Aerostructure parts F-35 Lightning IIComposite/metal · Aerospace
Space electronics
Space electronicsEMS · Space programs
SCANTER 2000 surveillance radar
SCANTER 2000 surveillance radarSystem integration · Port/coastal security
Naval radar aboard MV Sycamore
Naval radar aboard MV SycamoreSystem integration · Naval
C-UAS protection for offshore wind farms
C-UAS protection for offshore wind farmsRadar & AI · Energy/Infrastructure

Inside the production

F-35 Lightning II – Terma supplies more than 80 composite, metal and
F-35 Lightning II – Terma supplies more than 80 composite, metal and
Space program electronics manufactured in-house
Space program electronics manufactured in-house
SCANTER 2000 surveillance radar at the port of Singapore
SCANTER 2000 surveillance radar at the port of Singapore
Training ship MV Sycamore with Terma naval radars
Training ship MV Sycamore with Terma naval radars

Industries

AerospaceDefenseSecurity (border/port/airport/offshore wind surveillance)Maritime/NavalSpace programsBattery/energy storage testingTraffic (VTS)Maritime/Naval

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Composite Aerostructures Manufacturing (Prepreg Lay-up, Autoclave)Plastics–2500 mm × 3500 mm––Carbon/prepreg composites
Hard Metal Machining / CNC Precision Milling (Aerostructures)Machining+0.001" (positive tolerances down to 0.001")–––Titanium, Aluminium, Steel
AMS-2770 Heat TreatmentHeat treatment––––Aluminium
Chromic Acid Anodizing / Alodine 600 & 1200S (Surface Treatment)Surface––––Aluminium
Painting / Organic Finishes / Salt Spray TestingSurface–––––
Non-Destructive Testing (X-ray, Ultrasonic, FOD Testing)Testing–––––
Assembly / Structural Integration (Alternate Mission Equipment, Pods, Pylons)Assembly–––––
Circuit Card Assembly / Box Build / Systems Level Assembly (EMS)Assembly–––––
Selective Soldering / Vacuum SolderingJoining–––––
Perylene CoatingSurface–––––
Autoclave BondingJoining–––––
EMC/EMI TestingTesting–––––
Environmental Testing (Temperature, Shock, Vibration, Burn-in)Testing–––––
High-Efficiency Power Supplies / High-Frequency Electronics ManufacturingElectronics (Other)–––––
Battery Cell Testing (Terma Battery Cell Tester, 12.5A/300A channels)Testing–––––
In-house Tooling ManufactureEngineering–––––
Calibration Services (In-house Calibration Laboratory, ISO 10012:2003)Testing–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Autoclave (Large autoclave capability)––Lay-up open mold 2500 x 3500 mm–Grenaa, Denmark
Clean Room (3000 m²)–13000 m²–Grenaa, Denmark
CNC Precision Milling––––Grenaa, Denmark
CMM (Coordinate Measuring Machine)––––Grenaa, Denmark
NDT Equipment (X-ray and Ultrasonic)––––Grenaa, Denmark
Battery Cell Tester TBCT300 (300A channels)Terma TBCT300–0–10 V, 300 A/ch; parallel up to 2400 A–Denmark
Battery Cell Tester TBCT12 (12.5A channels)Terma TBCT12–0–10 V, 12.5 A/ch; parallel up to 100 A–Denmark

Additional services

Support & Lifecycle Service (Terma Lifecare)Field service and repairSpare parts supply and logisticsTraining (Terma Customer Academy)Terma Connect (digital monitoring)Aerostructures manufacturing (composite/metal)Electronics manufacturing (EMS)Surface treatment and paintingHeat treatment (AMS-2770)Non-destructive testing (NDT)Battery Cell TestingAI development and system integrationCybersecuritySpace Engineering Services (Flight Dynamics, AIT/AIV, Operations)Obsolescence managementConsultancy

Reference customers

Lockheed Martin (F-35)MDA SpaceHellenic NavyRoyal Australian NavyRoyal Danish Air ForceRoyal Danish NavyESAEUMETSATESOSpaceopalDLR-GfRAirbus Defence and SpaceAvinor / Oslo Gardermoen AirportCornes TechnologiesHeathrow (via OSL Technology)

Quality & Certifications

Terma maintains a comprehensive quality management system with AS9100D/EN 9100 and ISO 9001, Nadcap certifications for composites and non-destructive testing, and EASA Part 21 J/G approvals. All aerostructures undergo X-ray and ultrasonic NDT including FOD inspection; an in-house calibration laboratory to ISO 10012:2003 ensures measurement equipment control.

EvidenceLystrup (Aarhus)
EN 9100 / AS9100D
ISO 9001
ISO 14001
ISO 45001
AQAP 2110
Nadcap Composites
Nadcap NDT
EASA Part 21 J/G
IPC J-STD-001 / IPC-A-610
IATF 16949

History

  1. 1949

    Conversion into the limited company 'Fabrik for Måleinstrumenter TERMA A/S', founded by the brothers Orla and Svend Aage Jørgensen.

  2. 1969

    Start of aerostructures manufacturing.

  3. 1999

    Participation in the Ørsted satellite for measuring the Earth's magnetic field.

  4. 2005

    Participation in the Huygens probe, which landed on Saturn's moon Titan.

  5. 2024

    Denmark's largest pension fund ATP invests in Terma and joins the Board.

  6. 2025

    Acquisition of OSL Technology (C-UAS) and founding of a subsidiary in Kyiv.

  7. 2026

    Acquisition of Dencrypt A/S (end-to-end encrypted communications).

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