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Tetra Pak – Fertigung

Packaging materials and plant technology for food processing and filling – from homogenizers to aseptic carton packaging

Tetra Pak Logo

Tetra Pak

89 sales offices · 51 production plants · 6 R&D centres · 6 Customer Innovation Centres · 12 Product Development Centres · 8 Technical Training Centres (worldwide)New on Amplifa

>24,000 worldwideEmployees
174 billion carton packages/year (2025)Delivered volume
51 production plants, 89 sales officesWorldwide locations
>160 countriesCountries served
approx. 5,000 service engineersService organisation

About Tetra Pak

Tetra Pak supplies packaging materials and plant technology for the food and beverage industry. The portfolio includes aseptic carton packaging made of paperboard, polymers and an ultra-thin aluminium barrier as well as processing equipment such as homogenizers, tubular heat exchangers with P2P technology, membrane filtration (spiral, ceramic, plate & frame), UHT lines with OneStep technology and bioreactors for fermentation. In addition, the company offers tank equipment (agitators, cleaning nozzles), filling machines, turnkey plants and services such as maintenance, spare parts, upgrades and training. Fields of application include dairy processing, cheese, ice cream, juices, plant-based products, powders, infant nutrition and New Food (precision fermentation, cultivated meat). Tetra Pak employs more than 24,000 people worldwide, spread across 89 sales offices, 51 production plants, 6 R&D centres, 6 Customer Innovation Centres, 12 Product Development Centres and 8 Technical Training Centres, and supplies more than 160 countries.

Site
89 sales offices
Processes
Membrane filtration (UF, NF, MF, RO; spiral-wound, ceramic, plate & frame), UHT treatment / pasteurisation (OneStep technology), High-pressure homogenization, Tubular P2P heat transfer (heating/cooling), Cleaning in place (CIP) of tanks, Hygienic tank agitation / mixing, Carton filling and packaging (aseptic), Fermentation / biotechnology (Bioreactor RF, precision fermentation, meat cultivation)
Materials
Stainless steel, Ceramic (membranes), Polymers (membranes and packaging), Paperboard (FSC-certified, ~70% of the package), Aluminium (barrier, ultra-thin), High-quality cast iron (homogenizer housing), Cobalt carbide (homogenizer wear parts), Polymers (membranes, packaging)
Certificates
3-A (Homologation, Tetra Pak® Tubular Heat Exchanger P2P), EcoVadis Platinum Medal, 3-A (tubular heat exchanger P2P), ISO 9001
Employees
>24,000 worldwide
Industries
Dairy processing, Cheese, Ice cream, Fruit juices, nectars and non-alcoholic beverages, Powders (whey powder), Plant-based products (oat, soy, pea, nut, rice)
  1. 01

    Design and engineering of plants and packaging materials

  2. 02

    Manufacturing of processing equipment and packaging materials in 51

  3. 03

    Installation of filling machines and turnkey plants

  4. 04

    Integration of lines and automation (Factory OS, Connected Packaging)

  5. 05

    Maintenance, spare parts, consumables and upgrades via service organisation

Materials and processes

Karton

Paperboard (FSC-certified, ~70% of the package)

Renewable material for the structure and strength of aseptic carton packages, sourced from FSC-certified forests since 2007.

Polymer

Polymers (membranes, packaging)

Protect against moisture and enable closures and straws; also used as certified recyclates.

Aluminium

Aluminium (barrier layer)

Ultra-thin layer (eight times thinner than a human hair) protects food from light and oxygen.

V2A

Stainless steel

Material for hygienic plant components such as membrane modules, heat exchangers and tank equipment.

Keramik

Ceramic membranes

For filtration applications with high resistance, as an alternative to spiral-wound polymer membranes.

GJL

High-quality cast iron (homogenizer housing)

Material for the robust housing of the Homogenizer 250.

CoCr

Cobalt carbide (homogenizer wear parts)

Wear-resistant components for high-pressure homogenization.

Locations and manufacturing network

Standort Worldwide production and service networks

Worldwide production and service networks

DE

51 production plants, 89 sales offices, 6 R&D centres, 6 Customer Innovation Centres, 12 Product Development Centres, 8

Lot size
High-volume production (packaging materials), one-off/project manufacturing
Materials
Paperboard, polymers, aluminium, stainless steel, ceramics
  • Homogenizer 250 (3,400–14,000 l/h, 63–160 bar)
  • Tubular heat exchanger P2P (3-A certified)
  • Membrane filtration systems (UF, NF, MF, RO)
  • Bioreactor RF (fermentation, from 2026)
  • Agitators EnSaLine/EnSaFoil (Alfa Laval)
  • PlusClean cleaning nozzles, retractable rotating cleaning heads
  • UHT lines and filling machines

Components and plant parts

Homogenizer 250
Homogenizer 250High-pressure homogenization · dairy processing
Tubular heat exchanger P2P
Tubular heat exchanger P2PProduct-to-product heat transfer · UHT treatment
Membrane accessories and filtration modules
Membrane accessories and filtration modulesMembrane filtration (spiral, ceramic, plate & frame) · food industry
Agitator (EnSaLine/EnSaFoil)
Agitator (EnSaLine/EnSaFoil)Energy-efficient tank agitation · dairy and beverage industry
Retractable rotating cleaning head
Retractable rotating cleaning headCIP cleaning · plant component
UHT system and filling machine (Tetra Brik Aseptic)
UHT system and filling machine (Tetra Brik Aseptic)Integrated line · dairy processing
Tank equipment (plant components)
Tank equipment (plant components)Agitators and cleaning systems · food processing

Inside the production

Tetra Brik Aseptic 1000 Edge with Lightwing cap
Tetra Brik Aseptic 1000 Edge with Lightwing cap
Tetra Pak Two-Liner (Global)
Tetra Pak Two-Liner (Global)
UHT indirect system and A3 Flex filling machine
UHT indirect system and A3 Flex filling machine
Membrane accessories filtration
Membrane accessories filtration
Retractable rotating cleaning head
Retractable rotating cleaning head
Agitator as plant component
Agitator as plant component
Tubular heat exchanger P2P
Tubular heat exchanger P2P
Employees with Tetra Spiraflo tank
Employees with Tetra Spiraflo tank
Tetra Pak building Lausanne
Tetra Pak building Lausanne
User preparing breakfast with milk from a Tetra Brik Aseptic
User preparing breakfast with milk from a Tetra Brik Aseptic

Industries

Dairy processingCheeseIce creamFruit juices, nectars and non-alcoholic beveragesPowders (whey powder)Plant-based products (oat, soy, pea, nut, rice)Dietary supplements and nutritionFood (fruit, vegetables, infant food, ready meals)New Food (biomass, precision fermentation, cultivated meat)Other beverages

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Membrane filtration (UF, NF, MF, RO; spiral-wound, ceramic, plate & frame)Engineering––––Stainless steel, Polymer, Ceramic
UHT treatment / pasteurisation (OneStep technology)Heat treatment––––Milk / dairy products
High-pressure homogenizationForming––––Dairy products, Juices, Plant-based beverages, Liquid egg, Sauces
Tubular P2P heat transfer (heating/cooling)Heat treatment––––Stainless steel, Food products with particles
Cleaning in place (CIP) of tanksSurface––––Stainless steel
Hygienic tank agitation / mixingEngineering––––Stainless steel
Carton filling and packaging (aseptic)Joining––––Paperboard, Polymers, Aluminium
Fermentation / biotechnology (Bioreactor RF, precision fermentation, meat cultivation)Engineering––––Biomass, Alternative proteins
Recovery and treatment of process waterEngineering––––Water

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3-piston high-pressure homogenizerTetra Pak Homogenizer 250–Capacity 3,400–14,000 l/h at 630–160 bar; 1780x1430x1750 mm; 2.54 m² floor space––
Tubular heat exchanger P2PTetra Pak Tubular Heat Exchanger P2P (CMR/CMRF)––––
Bioreactor (fermentation)Tetra Pak Bioreactor RF––2026–
Energy-efficient tank agitatorsAlfa Laval EnSaLine / EnSaFoil––––
Retractable rotating cleaning device (spray head)Alfa Laval–100% cleaning coverage––
Wall cleaning nozzlesTetra Pak PlusClean––––
Membrane filtration pilot units (rental)Tetra Pak––––
Filling machines / integrated UHT linesTetra Pak––––

Additional services

Maintenance and servicing (Maintenance Services)Spare parts and consumablesUpgrades and retrofitPlant components (Plant Components: agitators, tank cleaning, PlusClean nozzles)Training servicesInstallation servicesExpert Services with performance guarantees (Advanced Agreements)Membrane filtration: replacement membranes (spiral-wound, ceramic, plate & frame), stock approx.Rental of pilot plants for filtration testsPlant audits and optimisationWater recovery and water-saving assessmentDesign and construction of turnkey plants (Build plants)Processing equipment (heat treatment, homogenization, filtration)Filling machines and downstream equipmentIntegrated lines (e.g. UHT milk lines, OneStep technology)Automation and digitalisation (Tetra Pak Factory OS, Connected Packaging)Product and recipe development

Reference customers

Alfa LavalDupontHydranauticsKovalusPall ExekiaParkerSynder FiltrationVeoliaSuezKoch (as membrane manufacturer/partner in the filtration business)

Quality and certifications

Tetra Pak demonstrates the 3-A homologation for the tubular heat exchanger P2P and received the EcoVadis Platinum Medal for sustainability twice in a row (among the top 1% of more than 150,000 assessed companies). Hygienic design, gap-free patentless welding methods and electropolished deflector plates in heat exchangers serve food safety.

EvidenceWorldwide organisation
3-A (tubular heat exchanger P2P)
EcoVadis Platinum Medal
ISO 9001

History

  1. 2007

    Paperboard sourced from FSC-certified forests and other controlled sources

  2. 2025

    174 billion carton packages delivered; 27th Sustainability Report published

  3. 2026

    EcoVadis Platinum Medal for the second time in a row; launch of the Bioreactor RF and the Tetra Recart solution for tuna

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