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Thermoplast Elbe – Fertigung

Plastic profiles, winding cores and gutters from in-house extrusion and injection moulding, complemented by toolmaking and 3D printing.

Thermoplast Elbe Logo

Thermoplast GmbH

Schönhausen (Elbe)New on Amplifa

1953Founded as a PGH
GmbHLegal form
Schönhausen (Elbe)Production site

About us

Thermoplast GmbH from Schönhausen (Elbe) manufactures plastic profiles, winding cores in various dimensions, colours and plastics, as well as a range of plastic gutters. The service portfolio covers tool development, extrusion, injection moulding, custom-made products, 5-axis milling for toolmaking and the 3D printing of prototypes and small series. Customers come primarily from the construction industry as well as film and paper processing and are located throughout Europe. Together with the Fraunhofer IMWS institute, the company develops bio-based wood-flour starch compounds, which are further processed into profiles at the site by extrusion. Founded in 1953, the company was converted into a GmbH in 1999, realigned and modernised with new technology.

Site
Schönhausen (Elbe)
Processes
Extrusion (profiles), Extrusion of winding cores, Injection moulding, 5-axis milling (toolmaking), 3D printing (prototypes and small series), Tool development, Extrusion, 5-axis milling / toolmaking
Materials
Wood-flour starch compound, Starch (TPS – thermoplastic starch), Wood flour, Plastic (winding cores), Extrusion, Injection moulding, 3D printing, Thermoplastic starch
Founded
1953
Industries
Construction industry, Film and paper processing, Film and paper processing (winding cores)
  1. 01

    Tool development

  2. 02

    Extrusion

  3. 03

    Injection moulding

  4. 04

    5-axis milling / toolmaking

  5. 05

    3D printing

  6. 06

    Custom-made products

Materials & processes

Extrusion

Extrusion

Continuous production of plastic profiles and winding cores, among others from wood-flour starch compounds.

Spritzguss

Injection moulding

Production of plastic components on its own injection moulding machine.

3D-Druck

3D printing

Additively manufactured prototypes and small series.

HMC

Wood-flour starch compound

Bio-based material made from wood flour and thermoplastic starch (TPS) for environmentally friendly plastic components.

TPS

Thermoplastic starch

Thermoplastically processable material prepared from native starch in a twin-screw extruder.

Sites

Standort Schönhausen (Elbe)

Schönhausen (Elbe)

DE

Production/Administration

Materials
Plastics, wood-flour starch compound
  • High-performance extruder
  • Twin-screw extruder
  • Injection moulding machine
  • 5-axis milling machine
  • 3D printer

Components

Winding cores
Winding coresExtrusion · Film and paper processing
Plastic gutter
Plastic gutterExtrusion · Construction industry
Plastic profile
Plastic profileExtrusion · Construction industry

Inside the production

Production hall
Production hall
Extruder system
Extruder system
Injection moulding machine
Injection moulding machine
Workshop
Workshop
Manufacturing
Manufacturing
Extrusion line
Extrusion line
Production planning
Production planning

Industries

Construction industryFilm and paper processingFilm and paper processing (winding cores)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion (profiles)Plastics––––Wood-flour starch compound, Plastics
Extrusion of winding coresPlastics––––Plastics, Wood-flour starch compound
Injection mouldingPlastics––––Plastics
5-axis milling (toolmaking)Machining––––Plastics
3D printing (prototypes and small series)Additive––––Plastics
Tool developmentEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-performance extruder––––Schönhausen/Elbe
Injection moulding machine––––Schönhausen/Elbe
5-axis milling machine––––Schönhausen/Elbe
3D printer––––Schönhausen/Elbe
Twin-screw extruder––––Schönhausen/Elbe

Additional services

Tool developmentExtrusion3D printing (prototypes and small series)5-axis milling / toolmakingCustom-made productsInjection moulding

History

  1. 1953

    Founded as a PGH in Schönhausen/Elbe

  2. 1999

    Conversion into a GmbH

  3. Realignment with new products, new technology and modernisation of the workshop for custom-made products

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