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Thermovation – Fertigung

Develops the return-flow booster, a retrofit split heat pump for supplementing existing oil, gas, pellet and wood heating systems

Thermovation Logo

Thermovation

Esplanade 10, 85049 Ingolstadt (DE)New on Amplifa

Spin-off of TH IngolstadtLegal form/status
Fraunhofer AHEAD, cooperation withFunding programs
< 30 kg (outdoor unit)Component weight
RRP €8,333, customer price from €2,500Price
Installation within one working dayInstallation time

About Thermovation

Thermovation is a spin-off of Ingolstadt University of Applied Sciences (TH Ingolstadt) and is funded by the EXIST start-up grant; the team is part of the Fraunhofer AHEAD program in cooperation with Fraunhofer ISE. The company develops the patented return-flow booster: a compact split heat pump that supplements existing oil, gas, pellet or wood heating systems in existing buildings without replacing the boiler. The system consists of a lightweight outdoor unit from the air-conditioning sector (under 30 kg, wall- or floor-mounted) and an indoor unit with a heat exchanger and automatic control that preheats the water directly at the heating return flow. Thanks to a standardized plug-and-play concept, installation via a network of certified trade partners is usually completed within one working day. The target group are owners of single-family, semi-detached and terraced houses looking for an affordable entry into the heating transition; the list price is €2,500 after maximum subsidy (RRP €8,333). The place of founding and current location is Ingolstadt in Bavaria.

Site
Ingolstadt
Processes
Heat pump retrofit (return-flow booster) for existing oil/gas/pellet/wood heating systems, Installation of split heat pump with outdoor unit and indoor unit at the heating return flow, Heat transfer via heat exchanger to the heating return flow with automatic control (outdoor, Retrofit solution return-flow booster (heat pump as hybrid supplement to oil/gas/pellet/wood, Installation in one day (plug-and-play), Consulting/energy consulting (cooperation with EE plus Ingolstadt), Installation via certified trade partner network
Materials
Split heat pump technology (air/water), Heat exchanger (indoor unit), Automatic control
Certificates
ISO 9001, Fraunhofer cooperation (AHEAD/ISE)
Industries
GreenTech/heating technology, Existing buildings (single-family, semi-detached, terraced houses), Hybrid heating systems, Private households with existing buildings (single-family, semi-detached,
  1. 01

    Engineering & development (Fraunhofer cooperation)

  2. 02

    Procurement of split outdoor units from the air-conditioning sector

  3. 03

    Manufacturing of the indoor unit (heat exchanger + control)

  4. 04

    Consulting & home suitability assessment

  5. 05

    Installation via certified trade partner network (1-day installation)

  6. 06

    Commissioning & automatic control

Technology & Components

Split-Technik

Split heat pump technology (air/water)

Proven mass-produced components from the air-conditioning sector with separate outdoor and indoor units, connected via 8–9 mm refrigerant lines.

WT

Heat exchanger (indoor unit)

Transfers the heat from the refrigerant to the heating water in the return flow of the existing boiler.

Regelung

Automatic control

Continuously measures the outdoor temperature and automatically adjusts the heat pump output.

Location

Standort Ingolstadt

Ingolstadt

DE

EXIST team / development & management (TH Ingolstadt)

Part weight / size
< 30 kg (outdoor unit)
Lot size
Pilot phase with 10 pilot customers (autumn 2026)
Materials
Split outdoor unit, indoor unit (heat exchanger, control)
  • Split outdoor unit heat pump
  • Indoor unit return-flow booster with heat exchanger and control

System Components

Split outdoor unit (return-flow booster)
Split outdoor unit (return-flow booster)Air-conditioning assembly · Heating technology/GreenTech
Indoor unit at the heating return flow
Indoor unit at the heating return flowHeat exchanger + control · Hybrid heating
Return-flow booster system setup
Return-flow booster system setupPlug-and-play retrofit · Existing buildings
Return-flow booster prototype
Return-flow booster prototypeDevelopment · GreenTech

Inside the production

Existing heating system in the boiler room
Existing heating system in the boiler room
Installation by certified trade partner
Installation by certified trade partner
Compact heat pump for existing buildings
Compact heat pump for existing buildings

Industries

GreenTech/heating technologyExisting buildings (single-family, semi-detached, terraced houses)Hybrid heating systemsPrivate households with existing buildings (single-family, semi-detached,

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Heat pump retrofit (return-flow booster) for existing oil/gas/pellet/wood heating systemsInstallation––< 30 kg (outdoor unit)–Refrigerant lines (8-9 mm), Heating water
Installation of split heat pump with outdoor unit and indoor unit at the heating return flowInstallation–––––
Heat transfer via heat exchanger to the heating return flow with automatic control (outdoorEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Split outdoor unit heat pump (air-conditioning technology)–––––
Indoor unit return-flow booster (heat exchanger + control)––––Boiler room

Additional services

Retrofit solution return-flow booster (heat pump as hybrid supplement to oil/gas/pellet/woodInstallation in one day (plug-and-play)Consulting/energy consulting (cooperation with EE plus Ingolstadt)Installation via certified trade partner network

Quality & Development

The patented solution is based on research and field tests in cooperation with Fraunhofer ISE; certified management systems do not yet exist as an EXIST start-up project.

EvidenceIngolstadt
ISO 9001
Fraunhofer cooperation (AHEAD/ISE)

Development & Roadmap

  1. 2025

    Spin-off of Ingolstadt University of Applied Sciences (TH Ingolstadt); EXIST start-up grant; part of the Fraunhofer AHEAD program in cooperation with Fraunhofer ISE (founding year not explicitly stated)

  2. 2026

    Autumn: pilot phase with 10 pilot customers (already fully booked)

  3. 2027

    Spring: official launch in Bavaria

  4. 2028

    Nationwide availability across Germany and expansion of the partner network

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