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Lattoflex – Fertigung

Development and manufacture of slatted bed systems with point-spring suspension and cold foam mattresses in Bremervörde.

Lattoflex Logo

Thomas GmbH + Co. Sitz- und Liegemöbel KG

BremervördeNew on Amplifa

1935Founded
approx. 180Employees
1Location
up to 140 × 220 cmComponent/Product Size
> 300Specialist Retail Partners

About Lattoflex – Thomas GmbH + Co. KG

Thomas GmbH + Co. Sitz- und Liegemöbel KG is a family business founded in 1935, now in its third generation, headquartered in Bremervörde, northern Germany. Under the Lattoflex brand, the company develops and produces bed systems with point-elastic wing spring suspension, mattresses with cold foam cores, as well as pillows and motorized frames. In 1957, the world's first wooden slatted bed frame was built in the workshop of founder Karl Thomas together with Hugo Degen; since the mid-1990s, the patented point-spring suspension has relied on high-performance plastics such as fiber-reinforced plastics and POM. The mattress cores are made of ClimaCell® cold foam with a density of 55 kg/m³ and are finished with various covers, including recycled polyester. The products are distributed through a network of more than 300 authorized specialist retail partners, are available in standard and custom sizes, and support users up to 160 kg (XL option). The company employs around 180 staff; the expertise of the Thomas Group is also in demand among aircraft manufacturers and automotive suppliers.

Site
Bremervörde
Processes
Slatted frame production (wooden slatted frame, historical), Manufacture of point-spring bed systems with elastic wings (Lattoflex 200/300/900), Manufacture of mattresses with cold foam cores (ClimaCell®, density 55 kg/m³), Individual adjustment options, Custom sizes, 10-year warranty on spring elements, Clinical studies/sleep tests, Specialist retail network (over 300 partners)
Materials
ClimaCell® cold foam, Polyester (recycled), Viscose, Polyamide, Microtencel, PES fleece, Comfort padding climate fleece, POM (thermoplastic)
Certificates
AGR seal of approval, Ökotex Standard 100
Founded
1935
Employees
approx. 180
Industries
Furniture/bedding industry (mattresses and bed systems), Supplier to aircraft manufacturers and automotive suppliers (Thomas Group)
  1. 01

    Development and research

  2. 02

    Manufacture of the suspension and mattress components

  3. 03

    Assembly of the bed systems and mattresses

  4. 04

    Distribution via specialist retail network

  5. 05

    Service and warranty processing

Materials and Processes

CfK

Carbon fiber-reinforced plastic

Used for the elastic wings of the point-spring suspension of the Lattoflex 200 and 300 bed systems.

GfK

Glass fiber-reinforced plastic

Used together with CfK and POM for the patented wing spring suspension.

POM

Polyoxymethylene (thermoplastic)

Thermoplastic material of the Winx wing spring suspension since 1996.

CC

ClimaCell® cold foam

Mattress core with a density of 55 kg/m³ in 16 or 19 cm height.

PES

Polyester (recycled), polyamide, viscose, Microtencel, PES fleece

Cover and filling materials of the mattresses, washable at 40–60 °C.

Holz

Wood

Material of the historical wooden slatted bed frames since 1957.

Locations

Bremervörde

DE

Headquarters, development and production

Materials
Plastics, cold foam, wood

Products and Components

Lattoflex 200 – Wing spring suspension (2D wings)
Lattoflex 200 – Wing spring suspension (2D wings)Fiber-reinforced plastic · Furniture/bedding industry
Lattoflex 300 – Wing spring suspension (3D wings with pivot bar)
Lattoflex 300 – Wing spring suspension (3D wings with pivot bar)Fiber-reinforced plastic · Furniture/bedding industry
Lattoflex 900 – System with motion wings
Lattoflex 900 – System with motion wingsPlastic · Furniture/bedding industry
Lattoflex mattress
Lattoflex mattressClimaCell® cold foam · Furniture/bedding industry

Inside the production

Lattoflex – About us in Bremervörde
Lattoflex – About us in Bremervörde
Collage of the scientific studies on Lattoflex
Collage of the scientific studies on Lattoflex
The company's history
The company's history
AGR seal of approval
AGR seal of approval
Ökotex Standard 100 seal
Ökotex Standard 100 seal

Industries

Furniture/bedding industry (mattresses and bed systems)Supplier to aircraft manufacturers and automotive suppliers (Thomas Group)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Slatted frame production (wooden slatted frame, historical)Assembly––––Wood
Manufacture of point-spring bed systems with elastic wings (Lattoflex 200/300/900)Assembly––––Carbon fiber-reinforced plastic (CFRP), Glass fiber-reinforced plastic (GFRP), POM (thermoplastic)
Manufacture of mattresses with cold foam cores (ClimaCell®, density 55 kg/m³)Plastics–220 cm × 140 cm × 19 cmup to 160 kg (with XL option)–ClimaCell® cold foam, Polyester, Viscose, Polyamide, Microtencel, PES fleece, Climate fleece

Additional services

Individual adjustment optionsCustom sizes10-year warranty on spring elementsClinical studies/sleep testsSpecialist retail network (over 300 partners)Technical supportMaster course and back course

Quality and Certifications

Lattoflex has been tested and recommended by the Federal Association of German Back Schools (Bundesverband der deutschen Rückenschulen e.V.) and the Forum Healthy Back – Better Living e.V. (AGR seal of approval). All mattresses and neck support pillows meet the limit values of Ökotex Standard 100; a 10-year warranty is provided on elastic spring elements, wings and support profiles.

EvidenceBremervörde
AGR seal of approval
Ökotex Standard 100

History

  1. 1935

    Founded as Karl Thomas Möbelwerkstätten (Karl Thomas Furniture Workshops)

  2. 1957

    Invention of the world's first wooden slatted bed frame by Hugo Degen and Karl Thomas in Bremervörde

  3. 1996

    Presentation of the patented Winx bed system with point-elastic wing spring suspension made of high-performance plastics (CfK, GfK, POM)

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