
Control and automation technology, retrofit and service for presses and stamping since 1992.

Thomas Wahl Automatisierungstechnik
Spraitbach · DENew on Amplifa
About us
Thomas Wahl Automatisierungstechnik is a company founded in 1992 in Spraitbach, Baden-Württemberg, specializing in control technology and automation for presses, stamping and peripheral equipment. The focus is equipping new and used machines with powerful control technology – from software and hardware design through control system construction and electrical assembly to commissioning. In the field of automation technology, the company develops control solutions for coil lines, transfer and handling systems, feed and stacking systems as well as tasks from special machinery engineering, with a focus on Siemens products. Another pillar is the press retrofit: upgrading to PLC controls, replacing outdated assemblies and electric motors, and the use of frequency converters to increase efficiency. In addition, the company offers service and maintenance including remote maintenance, statutory accident prevention (UVV) inspections, press force measuring systems, safety inspections of light curtains and measurements according to VDE and BGV A2. After conversions, the company carries out hazard analyses with validation procedures including conformity with the EC Machinery Directive.
- Site
- Spraitbach
- Processes
- Control technology: planning and assembly of control systems for presses and automation (software, Automation technology: control solutions for coil lines, transfer and, Press retrofit (replacement of assemblies, retrofitting of PLC controls, replacement of electric, Mechanical and hydraulic repair and retrofit work on presses, Service: maintenance, remote maintenance, UVV inspection, installation/calibration of press force, Hazard analyses, validation procedures and conformity with the EC Machinery Directive incl., Control technology (planning, software and hardware design, control system construction, electrical, Automation technology (coil lines, transfer and handling systems, feed and stacking systems,
- Materials
- PLC controls, Frequency converters, Press force measuring systems
- Certificates
- Measurements according to VDE and BGV A2 (VBG4), UVV inspection, EC Machinery Directive conformity
- Founded
- 1992
- Industries
- Press and stamping technology, Mechanical and plant engineering
- 01
Consulting and planning
- 02
Software and hardware design
- 03
Control system construction
- 04
Electrical assembly
- 05
Commissioning
- 06
Hazard analysis and conformity
- 07
Service and remote maintenance
Processes and Services
PLC controls
Retrofitting of outdated press controls, primarily with Siemens software and hardware systems.
Frequency converters
Use on electric drives to increase efficiency and save energy.
Press force measuring systems
Installation of new as well as inspection and calibration of existing press force measuring systems.
Locations

Spraitbach
DEHeadquarters
Services and Components



Inside the production



Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Control technology: planning and assembly of control systems for presses and automation (softwareEngineering | – | – | – | – | – |
| Automation technology: control solutions for coil lines, transfer andEngineering | – | – | – | – | – |
| Press retrofit (replacement of assemblies, retrofitting of PLC controls, replacement of electricEngineering | – | – | – | – | – |
| Mechanical and hydraulic repair and retrofit work on pressesAssembly | – | – | – | – | – |
| Service: maintenance, remote maintenance, UVV inspection, installation/calibration of press forceTesting | – | – | – | – | – |
| Hazard analyses, validation procedures and conformity with the EC Machinery Directive incl.Engineering | – | – | – | – | – |
Additional services
Quality and Safety
After conversion or modification, hazard analyses are carried out with subsequent validation procedures to ensure conformity with the EC Machinery Directive, including documentation. The service portfolio includes statutory accident prevention (UVV) inspections, safety inspections of light curtains and measurements according to VDE and BGV A2 (VBG4).
| Evidence | Spraitbach |
|---|---|
| Measurements according to VDE and BGV A2 (VBG4) | |
| UVV inspection | |
| EC Machinery Directive conformity |
History
- 1992
Foundation; since 1992 expertise in control technology for presses.