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Master carpentry business for wooden windows and entrance doors – design, manufacturing and installation, specialized in heritage conservation

TI

Tischlerei André Behncke

VellahnNew on Amplifa

1988Founded
2000
20Employees
54Window types CNC-manufactured

About Tischlerei André Behncke

The Tischlerei André Behncke in Vellahn is a master carpentry business with 20 employees specializing in the manufacture of wooden windows and entrance doors. Its range of services covers design, production and installation from a single source, including the restoration and faithful reproduction of windows and doors in heritage-listed buildings. Since 2018, window production has been carried out predominantly on a 5-axis CNC machine, producing 54 window types; design and programming are computer-aided using the Klaes software. The workshop has a CNC planer, sanding machine, crane system, extraction system and a drying system for painting. Upon request, components are manufactured with burglar resistance (RC2, RC3), sound insulation up to sound protection class V, or with thermal insulation glazing; sliding doors with clear opening widths of over three metres are also part of the programme. In addition to the construction/building elements sector, the business serves heritage conservation projects as well as private and commercial construction, and also installs abroad (including France, Sardinia, Mallorca). Premium-grade timber is used as raw material, with optimization software to reduce cutting waste; residual wood is used for technical heat generation.

Site
Vellahn
Processes
Wooden window manufacturing (design, production, installation), Wooden door manufacturing, Heritage conservation / restoration and faithful reproduction of windows and doors, CNC machining of wood (54 window types, computer-aided manufacturing with Klaes software), Gluing/laminating of wooden parts, Painting and glazing stain (surface treatment, incl. drying system), Hardware installation (stops) and glazing, Burglar-resistant windows (RC2, RC3), sound insulation up to sound protection class V
Materials
Wood (premium-grade timber, renewable raw material), Glass (thermal insulation glazing), Wood (premium-grade timber)
Certificates
Burglar resistance RC2/RC3 (tested security), Sound insulation up to class V
Employees
20
Industries
Construction/Building elements, Heritage conservation, Private and commercial construction
  1. 01

    Design and programming (Klaes software)

  2. 02

    CNC manufacturing of components

  3. 03

    Gluing/laminating

  4. 04

    Detailed work at the bench

  5. 05

    Painting or glazing stain with drying system

  6. 06

    Stop and hardware installation

  7. 07

    Glazing (partly on site)

  8. 08

    Installation on site

Materials and Processes

HOLZ

Wood (premium-grade timber)

Renewable raw material for windows and doors; optimization software minimizes cutting waste rates.

GLAS

Glass (thermal insulation glazing)

Energy-efficient glazing for windows and large glass façades, partly installed on site.

Site

Vellahn

DE

Workshop, production and administration

Materials
Wood, glass
  • 5-axis CNC machine (window construction, since 2018)
  • CNC planer
  • Sanding machine
  • Crane system
  • Extraction system
  • Drying system for painting

Industries

Construction/Building elementsHeritage conservationPrivate and commercial construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Wooden window manufacturing (design, production, installation)Installation––––Wood
Wooden door manufacturingInstallation––––Wood
Heritage conservation / restoration and faithful reproduction of windows and doorsInstallation––––Wood
CNC machining of wood (54 window types, computer-aided manufacturing with Klaes software)Machining––––Wood
Gluing/laminating of wooden partsJoining––––Wood
Painting and glazing stain (surface treatment, incl. drying system)Surface––––Wood
Hardware installation (stops) and glazingInstallation––––Wood, Glass
Burglar-resistant windows (RC2, RC3), sound insulation up to sound protection class VInstallation––––Wood, Glass
Sliding doors with clear opening widths over three metres / lift-and-slide doorsInstallation–clear opening width over 3 m––Wood, Glass
Furniture making, repair and restorationInstallation––––Wood
Interior fittings / custom-made productsInstallation––––Wood

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis CNC machine (window construction)–1–2018Vellahn
CNC planer–1–2012Vellahn
Sanding machine–1–2007Vellahn
Crane system–1–2007Vellahn
Extraction system–1–2012Vellahn
Drying system (for painting)––––Vellahn

Additional services

DesignManufacturingInstallationHeritage conservation/restorationPainting/glazing stainGlazingComputer-aided CNC manufacturingFurniture making/restorationBurglar-resistant windows (RC2, RC3)Sound insulation up to class V

Quality

Production is computer-aided with uniform work steps from design to installation; windows are tested for burglar resistance according to RC2/RC3 and are available with sound insulation up to sound protection class V. For the restoration of the Grabow-Below manor house, the business received the 'Federal Prize for Craftsmanship in Heritage Conservation' in the carpentry trade in 2014.

EvidenceVellahn
Burglar resistance RC2/RC3 (tested security)
Sound insulation up to class V
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