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TITAN – Fertigung

Manufacturer of strapping systems, handheld tools and steel, PET and PP strapping – all made in-house.

TITAN Logo

TITAN Umreifungstechnik GmbH & Co. KG

58332 Schwelm · 58642 Iserlohn · Logistics Center (DE)New on Amplifa

1842Founded
2Production sites in Germany (Schwelm, Iserlohn)
approx. 10,000 m²Storage space at the logistics center with high-bay
up to 35,000 mPET strapping per Hyper-Jumbo-Coils®
99 %recycled PET (rPET) in the PET strapping

Strapping as a complete system from in-house production

TITAN Umreifungstechnik develops, manufactures and distributes strapping solutions for industrial applications as a complete system: fully automatic strapping systems, strapping heads, cordless handheld tools as well as steel, PET and PP strapping, seals and accessories, all from its own production. At the headquarters in Schwelm, mechanical manufacturing takes place in modern machining centers, along with special machine building, control system building and assembly of the strapping heads on in-house assembly lines with separate test benches. In Iserlohn, the company produces packaging steel strap with heat treatment, slitting, arrounding, electrophoretic coating and wax coating; PET and PP strapping are extruded, with PET strapping consisting of 99 % recycled PET since 2007. Customers come from the wood, building materials, fiber, automotive and steel industries as well as logistics and the beverage industry. The company is part of the Lenzen Group, supplies worldwide, and offers TITAN CARE service, maintenance, general overhaul, retrofit, spare parts, the digital service platform TITAN CONNECT and the TITAN Akademie. Since 2025, the power demand of the German production sites has been covered entirely by certified green electricity.

Site
Schwelm
Processes
Strapping (steel and plastic strap, handheld tools, strapping heads, fully automatic strapping, Electrophoretic coating of steel strap, Inductive drying (coating), Wax application (lubricant coating), Slitting (cutting) of steel strap, Tempering of steel strap, Heat treatment (steel strap production, Iserlohn), Arrounding of strap edges
Materials
Packaging steel strap (steel), PET strapping (99 % recycled PET/rPET), PP strapping, Automatenband steel strap (12.7 x 0.4 mm to 19 x 0.6 mm), MEGABAND® (12.7 x 0.5 mm to 19 x 0.63 mm), Megaflex I (16 x 0.5 mm to 19 x 0.63 mm), TITAN PET strap 19/10400, Seals (RS series, types 13, 16, 19)
Certificates
DIN EN ISO 9001:2015, AMS occupational health and safety management system / 'Sicher mit System', EN ISO 50001:2018 energy management, Green electricity certification business öko PUR (100 % electricity from, ISO 9001, ISO 50001, AMS / 'Sicher mit System' (Safe with System) quality seal (BG Wood and Metal), IATF 16949
Founded
1842
Industries
Wood industry (sawmills, furniture production), Building materials industry, Fiber industry, Automotive, Steel / steel service centers, Logistics
  1. 01

    Incoming goods inspection incl. certificate and spectral analysis

  2. 02

    Mechanical manufacturing in machining centers

  3. 03

    Strap production (slitting, tempering, coating or PET extrusion)

  4. 04

    Assembly on assembly lines with test benches

  5. 05

    Testing (3D coordinate measurement, electrical safety, functional testing)

  6. 06

    Shipping and worldwide logistics incl. service, maintenance and retrofit

Materials and processes

ST

Packaging steel strap

Automatenband, MEGABAND® and Megaflex I from in-house production with electrophoretic coating and wax coating.

PET

PET strapping

Extruded strap made of 99 % recycled PET from beverage bottles, also as Hyper-Jumbo-Coils® with 35,000 m per coil.

PP

PP strapping

Plastic strap for economical strapping with friction weld seal.

WÄ

Heat treatment / tempering

Tempering of steel strap in Iserlohn to set the mechanical properties.

LA

Electrophoretic coating

Uniform coating application on steel strap with inductive drying for maximum corrosion protection.

ZERS

Machining centers (machining)

Manufacture of all mechanical parts to the tightest tolerances with exactly reproducible precision.

SM

Special machine building / control system building

Custom strapping systems and complete packaging lines including control cabinet and control system construction.

Locations

Standort Schwelm

Schwelm

DE

Headquarters; manufacturing of strapping heads and handheld tools, special machine building, control system building,

Materials
Metal (mechanics), components for strapping heads and tools
  • Machining centers
  • Hardening furnaces (capacity doubled)
  • Assembly lines with separate test benches
  • 3D coordinate measuring machines
  • Camera-based measuring systems
  • Tensile testing machines
Standort Iserlohn

Iserlohn

DE

Steel strap production: heat treatment, cutting, coating, surface coating; quality control, packaging, warehousing

Materials
Packaging steel strap
  • Spectral analysis device
  • Inline measuring system for strap width and strap thickness
  • Electrophoretic coating systems with inductive drying

Logistics Center

DE

Central warehousing and consumables supply with high-bay warehouse and electric industrial trucks

  • High-bay warehouse (approx. 4,000 m² floor area, approx. 10,000 m² storage space)
  • Electric industrial trucks

Products and components

MAXI-LION cordless strapping tool
MAXI-LION cordless strapping toolSeal joint with single notch · Logistics / Steel
Complete packaging line
Complete packaging lineSpecial machine building · Building materials industry
Strapping head (VK10 series)
Strapping head (VK10 series)Thermal seal joint · Fiber industry
Strapping of wood products
Strapping of wood productsPET strapping · Wood industry
Strapping of steel coils
Strapping of steel coilsSteel strap / de-strapper · Steel industry / Automotive
Steel strap coil from in-house production
Steel strap coil from in-house productionStrap manufacturing · Packaging steel strap
PET strapping coil (Hyper-Jumbo-Coils®)
PET strapping coil (Hyper-Jumbo-Coils®)Extrusion · Plastic strap

Inside the production

Production area in Schwelm
Production area in Schwelm
Mechanical manufacturing
Mechanical manufacturing
Assembly of a strapping head
Assembly of a strapping head
Retrofit of a strapping system
Retrofit of a strapping system
Digital service platform TITAN CONNECT
Digital service platform TITAN CONNECT
TITAN CARE emergency service
TITAN CARE emergency service
Strapping of fiber bales
Strapping of fiber bales
Strapping in the beverage industry
Strapping in the beverage industry
Strapped stack of lumber
Strapped stack of lumber

Industries

Wood industry (sawmills, furniture production)Building materials industryFiber industryAutomotiveSteel / steel service centersLogisticsBeverage industryBuilding materials industry (concrete blocks, sand-lime brick, brick, gypsumFiber industry (textile fibers, pulp, fiber bales)Automotive (OEMs and suppliers)Logistics and beverage industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Strapping (steel and plastic strap, handheld tools, strapping heads, fully automatic strappingAssembly––––Steel strap, PET strap, PP strap
Electrophoretic coating of steel strapSurface––––Packaging steel strap
Inductive drying (coating)Surface––––Packaging steel strap
Wax application (lubricant coating)Surface––––Packaging steel strap
Slitting (cutting) of steel strapForming––––Packaging steel strap
Tempering of steel strapHeat treatment––––Packaging steel strap
Heat treatment (steel strap production, Iserlohn)Heat treatment––––Steel
Arrounding of strap edgesForming––––Packaging steel strap
PET strap production (extrusion, recyclate processing)Plastics––––PET (rPET, 99 % recycled), PP
Mechanical manufacturing in machining centers (tightest tolerances)Machiningtightest tolerances (no specific figures given)–––Metal
Assembly of strapping heads and tools on assembly lines with test benchesAssembly–––––
Special machine building / construction of complete strapping systems and packaging linesAssembly–––––
Control system building (electrical installation, control cabinet construction)Assembly–––––
Machine shop (special and custom parts)Machining––––Metal
3D coordinate measurement and camera-based measuring systemsTestingRz, Ra (measured, no values)––––
Incoming goods inspection incl. spectral analysis and certificate verificationTesting––––Steel, PET
Tensile tests (break strength, tensile strength, elongation)Testing––––PET strap
Salt spray tests (corrosion protection testing)Testing––––Packaging steel strap
Electrical safety testing (strapping heads and components)Testing–––––
Friction weld seal (energy-saving weld joint)Joining––––PP/PET strapping
Thermal seal jointJoining––––PET strap 16 and 19 mm (thickness 0.70–1.35 mm)
Seal joint with single notch (TIG weld joint TITANARG®)Joining––––Steel strap
General overhaul / retrofit of strapping systems and strapping heads (repair)Assembly–––––

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining centers (mechanical manufacturing)––––Schwelm
Hardening furnaces (capacity doubled)––––Schwelm
3D coordinate measuring machines––––Schwelm
Camera-based measuring systems––––Schwelm
Tensile testing machines––––Schwelm
Spectral analysis device (chemical analysis of steel)––––Iserlohn
Assembly lines with separate test benches––––Schwelm
Inline measuring system for strap width and strap thickness (integrated in production)––––Iserlohn
Strapping head VK10 series (seal strength up to 90 % of strap break strength)TITAN VK10––––
Strap feed system MJA-2 (up to 3 Hyper-Jumbo-Coils®)TITAN MJA-2––––
MAXI-LION cordless strapping tool (25 V / 3.1 Ah Li-ion, max. tensioning force 5,000 N, 9.1 kg)TITAN MAXI-LION–426 x 148 x 259 mm (L x W x H)––
Robotic strapping (TITAN Robotics, robot-assisted strapping / de-strapper)TITAN––––
High-bay warehouse at the logistics center (approx. 4,000 m² floor area, approx. 10,000 m² storage–––––

Additional services

Development and design of strapping solutionsComplete packaging lines (de-strapper, strapping, labeling, film applicators, stretchers)In-house manufacture of strapping tools, strapping heads, strapping machines, steel and PETTITAN CARE service: emergency service 24/7, maintenance contracts (S/M/L), repair, general overhaul,TITAN CONNECT digital service platform for predictive maintenanceTITAN Akademie training coursesConsulting and individual special machine solutionsIn-house logistics and consumables supplyTITAN Robotics (e.g. de-strapper for coils)

Reference customers

Schütz GmbH & Co. KGaA (reference statement from process engineering project manager)

Quality and certificates

TITAN tests throughout the entire production process: incoming goods with spectral analysis, intermediate and final inspections with 3D coordinate measuring machines and camera-based measuring systems, tensile tests, salt spray tests, inline measuring systems in strap production, as well as electrical safety and functional tests after assembly. The test equipment is regularly monitored and calibrated by certified external laboratories.

EvidenceSchwelmIserlohn
ISO 9001
ISO 50001
AMS / 'Sicher mit System' (Safe with System) quality seal (BG Wood and Metal)
IATF 16949

History

  1. 1842

    Foundation of the company ('Innovative since 1842').

  2. 1990er

    Start of the development of PP and PET strapping solutions.

  3. 2001

    Initial certification of the quality management system to DIN EN ISO 9001 (TÜV NORD).

  4. 2007

    PET strapping consists of 99 % recycled PET from beverage bottles.

  5. 2025

    Power demand of the German production sites covered entirely by certified green electricity.

  6. 2026

    Appearance at interpack in Düsseldorf with robot-assisted strapping (TITAN Robotics).

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