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TK Maschinenbau – Fertigung

Custom-made and special fabrications in technical noise protection as well as contract manufacturing in steel, vessel and machinery construction

TK Maschinenbau Logo

TK Maschinenbau GmbH

Velen-RamsdorfNew on Amplifa

2014Founded
50Employees
4,000 m²Production area
up to 40 t / 40 mUnit weight / component length
Crane capacity up to 40 tHall crane

About TK Maschinenbau

TK Maschinenbau GmbH manufactures special solutions in technical noise protection as well as contract and job-order fabrication for mechanical and plant engineering at its Velen-Ramsdorf site. Its portfolio includes silencers, acoustic cabins, enclosures and machine cladding, test stand enclosures, test benches, cassette systems, noise barriers and special containers. In the field of contract manufacturing, the company produces welded assemblies, steel structures, transport systems, machine and fan housings, ventilation stacks, platform systems as well as vessels and apparatus such as buffer tanks, separators, storage and pressure vessels. Production covers all common welding techniques, surface finishing by blasting and painting, and on-site assembly through to handover on a turnkey basis. Fabrication is carried out in various material grades, including S355+N and stainless steel 1.4571, with unit weights up to 40 tonnes, component lengths up to 40 metres and any quantity. Customers include, among others, the steel and smelting industry, plant and mechanical engineering, shipbuilding, the cement industry, mining, the paper industry, wind energy and the automotive industry.

Site
Velen-Ramsdorf
Processes
Welded assemblies / steel construction (job-order fabrication), Vessel and apparatus construction (buffer tanks, separators, storage vessels, pressure vessels), Surface finishing (blasting, painting), Silencers (baffle, exhaust, ventilation silencers), Acoustic cabins, enclosures, machine cladding, Test stand enclosures, test benches, Acoustic cassette systems, Noise barriers, acoustic cladding, noise protection containers/special containers
Materials
S355+N, 1.4571, Welding techniques
Certificates
EN 1090-2 EXC3 (recognised certified welding company), DIN EN 9606-1 (qualified welders)
Founded
2014
Employees
50
Industries
Steel and smelting industry, Plant and mechanical engineering, Shipbuilding and shipyards, Cement industry, Mining, Hydroelectric power plants
  1. 01

    Planning and development

  2. 02

    Fabrication of components and welded assemblies

  3. 03

    Surface finishing (blasting, painting)

  4. 04

    On-site assembly

  5. 05

    Turnkey handover

  6. 06

    Effectiveness analysis / sound measurement

Materials and Processes

S355+N

S355+N

Structural and vessel steel, among other things for the reference project filter dome.

1.4571

1.4571

Stainless steel, among other things for the wastewater tank.

SCH

Welding techniques

All common welding techniques for welded assemblies and steel construction.

Sites

Standort Velen-Ramsdorf

Velen-Ramsdorf

DE

Headquarters, production and administration

Part weight / size
Unit weight up to 40 t, components up to 40 m length
Lot size
Single-unit production up to any quantity
Materials
S355+N, 1.4571, various material grades
  • Crane capacities up to 40 t
  • Surface finishing (blasting, painting)

Components and Reference Projects

Filter dome
Filter domeWelded assembly · Steel construction
Wastewater tank
Wastewater tankVessel construction · 1.4571
Emulsion tank
Emulsion tankVessel construction · Contract manufacturing
Acoustic enclosure for large gearbox test stand
Acoustic enclosure for large gearbox test standTest stand enclosure · Wind energy
Acoustic cabin with burst protection
Acoustic cabin with burst protectionAcoustic cabin · Mechanical engineering
Noise barrier
Noise barrierTechnical noise protection · Plant engineering

Inside the production

Acoustic enclosure for refrigeration machine
Acoustic enclosure for refrigeration machine
Filter dome, detail view
Filter dome, detail view
Acoustic enclosure for large gearbox test stand, interior view
Acoustic enclosure for large gearbox test stand, interior view

Industries

Steel and smelting industryPlant and mechanical engineeringShipbuilding and shipyardsCement industryMiningHydroelectric power plantsPulp and paper industryMetal processing industryAir technology and filter systemsDust extraction and fume extraction systemsIndustrial dryersShredder and crusher systemsAsphalt/concrete mixing plantsGearbox and generator manufacturersIndustrial pumpsHydraulic pressesSize reduction machinesHVAC and ventilation systemsAutomotive industry (valve test stands)Wind energy (gearbox test stands)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welded assemblies / steel construction (job-order fabrication)Joining–40 m40 tany quantityvarious material grades
Vessel and apparatus construction (buffer tanks, separators, storage vessels, pressure vessels)Joining––40 t–S355+N, 1.4571
Surface finishing (blasting, painting)Surface––––Steel
Silencers (baffle, exhaust, ventilation silencers)Assembly–––––
Acoustic cabins, enclosures, machine claddingAssembly–––––
Test stand enclosures, test benchesAssembly–––––
Acoustic cassette systemsAssembly–––––
Noise barriers, acoustic cladding, noise protection containers/special containersAssembly–––––
On-site assembly / turnkey handoverAssembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Crane / crane capacity––––Velen-Ramsdorf

Additional services

Technical noise protection (silencers, acoustic cabins/enclosures, machine cladding)Contract manufacturing/job-order fabrication for mechanical and plant engineeringSteel construction and welded assembliesVessel and apparatus constructionSurface finishing (blasting, painting)On-site assemblyPlanning and development incl. turnkey handoverSound measurement/effectiveness analysis

Quality and Certification

TK Maschinenbau is a recognised certified welding company in accordance with EN 1090-2 EXC3; its welders are qualified under DIN EN 9606-1. Permanent quality and design inspections are carried out by welding engineers.

EvidenceVelen-Ramsdorf
EN 1090-2 EXC3 (recognised certified welding company)
DIN EN 9606-1 (qualified welders)

History

  1. 2014

    Company founded, rapid expansion ever since

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