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TKW – Fertigung

Manufacturer of electrotechnical special cables, cable assemblies and equipment for construction, trades and industry

TKW Logo

TKW Elektrotechnische Spezialkabel, Leitungen & Zubehör e.K.

Monheim am RheinNew on Amplifa

more than 20 yearsin the market as a quality supplier
Monheim am RheinLocation
-40 °C to +90 °CTemperature resistance of PURFLEX® lines
up to 250 mmax. length of extension cables

About TKW

TKW is a manufacturer of electrotechnical special cables, lines and accessories based in Monheim am Rhein. The portfolio comprises three pillars: cable production including the proprietary TKW PURFLEX® brand (PUR lines in five bright colors), cable and special assembly with cable harnesses and soldering work, and equipment for construction, trades and industry. The latter includes extension cables (grounded plug 230V, CEE three-phase 400V up to 125A), cable drums and rewind reels, LED luminaires and floodlights, as well as safety equipment such as PRCD-S devices, safety distribution boards and the POWERSAFEBOX for protecting plug connections (IP44, PA12/PP). In addition, line marking with custom text and engraving on cable drums is offered. The VDE-certified PURFLEX® lines have an extremely thick jacket, making them abrasion-resistant, cut-resistant and tear-resistant, and resistant to acids, alkalis, solvents and temperatures from -40°C to +90°C. Customers come from industry, construction and trades; a field sales team supports projects on site.

Site
Monheim am Rhein
Processes
Cable manufacturing / development and production of special lines (TKW PURFLEX®), Cable/special assembly, assembly of special lines and cable harnesses, soldering work, Manufacture of cable drums, extension cables, luminaires, safety equipment, accessories for, Line marking (printing with custom text), Engraving (on the lid of the special rubber cable drum, filled with PUR lacquer, max. 12 characters), Manufacture of extension cables (grounded plug 230V, CEE three-phase 400V 16A/32A/63A/125A), Manufacture of cable drums and rewind reels (special rubber cable drums, plastic cable drums,, Manufacture of LED luminaires and floodlights (work lights, large-area luminaires, floodlights,
Materials
PUR (polyurethane, TKW PURFLEX® lines), Rubber, PVC, Polyamide (PA12), Polypropylene (PP), Die-cast aluminium, Aluminium, Stainless steel
Certificates
VDE certification of lines, DGUV 203-006 (BGI608) approval for cable drums
Industries
Industry, Construction, Trades
  1. 01

    Cable development and production (PURFLEX®)

  2. 02

    Cable and special assembly incl. soldering work

  3. 03

    Line marking/engraving

  4. 04

    Assembly of cable drums, lines, luminaires and safety equipment

  5. 05

    Sales incl. field service and product sample service

Materials and Cable Quality

PUR

Polyurethane (TKW PURFLEX®)

VDE-certified lines (H05BQ-F/H07BQ-F) with high abrasion, cut and tear resistance for industry, construction and trades.

GUM

Rubber

Used in special rubber cable drums, distribution boards and extension cables for rugged conditions.

PVC

PVC

Jacket material for extension cables, e.g. for sensitive areas.

PA12

Polyamide (PA12)

Housing material of the POWERSAFEBOX, temperature-resistant from -35 °C to +40 °C and halogen-free.

PP

Polypropylene (PP)

Sealing inserts of the POWERSAFEBOX for various cable diameters.

AlSi

Die-cast aluminium

Housing material of the X3 series LED floodlights and handheld luminaires.

Al

Aluminium

Housing material of the LED Power Kran Light.

V2A

Stainless steel

Housing components of the LED Power Kran Light.

BSG

Borosilicate glass

Lens material of the LED replacement bulb 2.0 for HQL/HQI luminaires.

Locations

Standort Monheim am Rhein

Monheim am Rhein

DE

Headquarters with production, assembly and sales

Materials
PUR, rubber, PVC, PA12, PP, aluminium

Products

PURFLEX® special line
PURFLEX® special lineCable manufacturing · Industry/Construction/Trades
Cable harness / special assembly
Cable harness / special assemblyAssembly and soldering work · Industry
Extension cable
Extension cableCable assembly · Construction/Trades
Special rubber cable drum
Special rubber cable drumAssembly · Construction/Trades
LED work light
LED work lightAssembly · Construction/Industry
PRCD-S safety equipment
PRCD-S safety equipmentAssembly · Construction/Industry
POWERSAFEBOX
POWERSAFEBOXAssembly · Safety equipment

Inside the production

Cables and lines
Cables and lines
Special rubber cable drum with custom engraving
Special rubber cable drum with custom engraving
Cable quality of the PURFLEX® lines
Cable quality of the PURFLEX® lines
PURFLEX® extreme test tram crossing
PURFLEX® extreme test tram crossing
PURFLEX® extreme test suspended up to 180 m
PURFLEX® extreme test suspended up to 180 m
Line marking with custom text
Line marking with custom text

Industries

IndustryConstructionTrades

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable manufacturing / development and production of special lines (TKW PURFLEX®)Plastics––––PUR, Rubber, PVC
Cable/special assembly, assembly of special lines and cable harnesses, soldering workJoining––––Rubber, PVC
Manufacture of cable drums, extension cables, luminaires, safety equipment, accessories forAssembly–250 m (extension cables up to 250 m)––Rubber, Plastics, Polyamide (PA12), Polypropylene (PP)
Line marking (printing with custom text)Surface treatment––––PUR
Engraving (on the lid of the special rubber cable drum, filled with PUR lacquer, max. 12 characters)Surface treatment––––Rubber, PUR
Manufacture of extension cables (grounded plug 230V, CEE three-phase 400V 16A/32A/63A/125A)Assembly–up to 250 m (transport container)––Rubber, PVC
Manufacture of cable drums and rewind reels (special rubber cable drums, plastic cable drums,Assembly–max. 50 m (3G1.5mm²)––Rubber, Plastics
Manufacture of LED luminaires and floodlights (work lights, large-area luminaires, floodlights,Assembly––––Die-cast aluminium, Aluminium, Stainless steel
Manufacture of safety equipment (PRCD-S, safety distribution boards with mains monitoring,Assembly––0.55kg (POWERSAFEBOX)–Polyamide (PA12), Polypropylene (PP), Plastics, Rubber

Additional services

Cable manufacturing (special cables, TKW PURFLEX®)Cable/special assembly (cable harnesses, soldering work)Line marking (printing, serial/ID numbers)Engraving on cable drumsManufacture of cable drums, extension cables, luminaires, safety equipmentProduct sample serviceField sales / on-site support

Quality

The PURFLEX® lines are VDE-certified (H05BQ-F/H07BQ-F) and were tested for durability in extreme tests (being run over by a tram, suspension up to 180 m). Cable drums and equipment comply with VDE or DGUV requirements, e.g. approval according to DGUV 203-006 (BGI608).

EvidenceMonheim am Rhein
VDE certification of lines
DGUV 203-006 (BGI608) approval for cable drums

History

  1. TKW has been a quality supplier to industry, construction and trades for more than 20 years.

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