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Tönnies – Fertigung

Slaughtering, cutting and refining of pork and beef for retail and the food industry

Tönnies Logo

Tönnies Lebensmittel GmbH & Co. KG

Rheda-Wiedenbrück · Weißenfels · Sögel · Badbergen · Altenburg · Brørup (DK) · AhlenNew on Amplifa

1971Founded
>15,000Employees (group)
50,000 m²Covered production space Rheda-Wiedenbrück (2000)
8 million pigs/yearSlaughtering capacity (2006)
>50 %Export share (2016)

About Tönnies

Founded in 1971 by Bernd Tönnies and headquartered in Rheda-Wiedenbrück, the family-owned company is a slaughtering and processing operation for animal-based foods from pork and beef. With more than 15,000 employees across the group, Tönnies supplies millions of consumers every day and is part of the Premium Food Group. The value chain covers slaughtering, fully automated, computer-controlled cutting, ham and convenience production as well as sausage and hide processing, complemented by logistics with its own deep-freeze terminal. The main site is Rheda-Wiedenbrück with around 50,000 m² of covered production space; further plants are located among others in Weißenfels, Sögel, Badbergen, Altenburg and Brørup (Denmark). Customers include food retail, butchers and partners in the food industry; the export share recently exceeded 50 percent. An in-house laboratory accredited by DAkkS tests raw materials and products microbiologically and serologically.

Site
Rheda-Wiedenbrück
Processes
Pig slaughtering, Cattle slaughtering, Pork cutting (fully automated, computer-controlled), Beef cutting, Beef patty production, Ham production and ham cutting, Meat convenience production, Sausage production
Materials
Pork, Beef, Sow meat, Poultry, Minced meat
Founded
1971
Industries
Food/meat processing, Food retail, Agriculture
  1. 01

    Livestock purchasing

  2. 02

    Delivery and animal welfare inspection

  3. 03

    Slaughtering (pork/beef)

  4. 04

    Cutting (fully automated, computer-controlled)

  5. 05

    Refining (ham, convenience, sausage)

  6. 06

    Laboratory testing and quality assurance

  7. 07

    Deep-freeze storage and logistics/export

Raw Materials & Processes

Pork

Pork

Core raw material for slaughtering, cutting, ham and sausage production.

Beef

Beef

Basis of the Meat Beef business unit including beef patty production in Badbergen.

Sauen

Sow meat

Marketing of sow meat via the Fleischer-Börse in Rheda.

Geflg

Poultry

Own purchasing GTC rules for poultry as a supplementary product range.

Hack

Minced meat

Laboratory-tested product for retail; PCR testing accredited.

Sites

Standort Rheda-Wiedenbrück

Rheda-Wiedenbrück

DE

Main site: slaughtering, cutting, ham production, deep-freeze terminal

Materials
Pork, beef, sow meat
  • Computer-controlled cutting units (fully automated cutting)
  • TAZB system (animal-welfare-compliant stunning system)
  • In-house laboratory (microbiology/serology)

Weißenfels

DE

Pig slaughterhouse

Materials
Pork

Sögel

DE

Pig slaughtering and cutting operation (Weidemark)

Materials
Pork
Standort Badbergen

Badbergen

DE

Beef competence centre

Materials
Beef

Altenburg

DE

Beef site (taken over from Vion, 2023)

Materials
Beef

Brørup

DK

Pig slaughtering (Tican integration)

Materials
Pork

Ahlen

DE

Ham refining (Ahlener Fleischhandel; production discontinued as of 01.06.2025)

Materials
Pork

Products

Cut pork portions
Cut pork portionsFully automated cutting · meat processing
Beef steak
Beef steakBeef cutting · Meat Beef
Ham products
Ham productsHam refining · retail

Inside the production

Aerial view of the main site Rheda-Wiedenbrück
Aerial view of the main site Rheda-Wiedenbrück
Sites of the Tönnies business unit
Sites of the Tönnies business unit
Year of foundation 1971
Year of foundation 1971
1992: Construction of the biological unit
1992: Construction of the biological unit

Industries

Food/meat processingFood retailAgriculture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Pig slaughteringFood processing––––Pork
Cattle slaughteringFood processing––––Beef
Pork cutting (fully automated, computer-controlled)Food processing––––Pork
Beef cuttingFood processing––––Beef
Beef patty productionFood processing––––Beef
Ham production and ham cuttingFood processing––––Pork
Meat convenience productionFood processing––––Pork, beef
Sausage productionFood processing––––Pork, beef
Hide processingFood processing––––Pigskin, cattle hide
Deep-freeze storage (deep-freeze terminal)Logistics––––Pork, beef
Microbiological testing (real-time PCR: Salmonella, Listeria)Testing––––Raw meat, minced meat, meat products
Serological testing (ELISA: salmonella antibodies, ASFV antibodies)Testing––––Pig blood, pork juice, muscle meat
pH value determination (electrode measurement)Testing––––Meat

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Computer-controlled cutting units (fully automated cutting)–––2003Rheda-Wiedenbrück
TAZB system (animal-welfare-compliant automated drive-up and stunning system)–––2004Rheda-Wiedenbrück
In-house laboratory (microbiology/serology)––––Rheda-Wiedenbrück

Additional services

Laboratory testing (Salmonella, Listeria, ASFV, ELISA; DAkkS-accredited)Logistics incl. deep-freeze terminalExportMeat convenienceCutting (fully automated)
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