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Trainvac – Fertigung

Design, development and manufacturing of integrated sanitary systems and vacuum toilets for rail vehicles

Trainvac Logo

Trainvac GmbH

Wedel, DENew on Amplifa

2019Founded
Wedel an der ElbeLocation
WeltweitSupply and service region worldwide

About Trainvac

Trainvac GmbH is a company founded in 2019, operating globally and located in Wedel an der Elbe. A team of experienced specialists specializes in the design, development and manufacturing of integrated sanitary systems for rail vehicles with the goal of maximizing their reliability and availability. The range of services includes vacuum toilet systems, prototyping for systems, tanks and TOT tank constructions, as well as the assembly of production-ready products. Additionally, Trainvac offers maintenance services, spare parts and repairs, retrofit and after-fitting, customer instructions, and worldwide customer service in both external and internal service. Test benches and measurement setups are designed, installed and managed in our own laboratory; participation in First Article Inspections (FAI), including product adjustments, is also part of the offer. Customers come from the global rail industry (Rolling Stock).

Site
Wedel
Processes
Design, development and manufacturing of integrated sanitary systems for rail vehicles, Prototyping for vacuum toilet systems (prototypes for vacuum toilet systems, tanks etc. and TOT), Assembly of production-ready products (Assembly), Design, installation and maintenance of test benches and measurement setups, Repairs and tests of systems and modules (Spare parts & repair, Service), Retrofit and after-fitting, Welding (certified welding training according to EN 15085 mentioned), Participation in FAI (First Article Inspection) and preparation including product adjustments
Materials
Metal, Plastic
Certificates
FAI (First Article Inspection)
Founded
2019
Industries
Railway Industry / Rail vehicle construction
  1. 01

    Conceptualization and development

  2. 02

    Prototyping and testing

  3. 03

    Assembly of production-ready products

  4. 04

    Service, spare parts and repair

  5. 05

    Retrofit and worldwide customer support

Materials and Processes

Metall

Metal

Used in the design and specification of components for vacuum toilet systems and tanks.

Kunststoff

Plastic

Used in the design and specification of components for vacuum toilet systems and tanks.

Location

Standort Wedel

Wedel

DE

Headquarters, development and manufacturing

Lot size
Prototype to series
Materials
Metal, Plastic
  • Test benches and measurement setups
  • Prototyping lab

Components and Systems

Vacuum Toilet System
Vacuum Toilet SystemSanitary systems · Rail vehicle construction
TOT Tank Construction
TOT Tank ConstructionTank construction · Rail vehicle construction

Inside the production

Wedel an der Elbe Site
Wedel an der Elbe Site

Industries

Railway Industry / Rail vehicle construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design, development and manufacturing of integrated sanitary systems for rail vehiclesEngineering–––––
Prototyping for vacuum toilet systems (prototypes for vacuum toilet systems, tanks etc. and TOT)Engineering––––Metal, Plastic
Assembly of production-ready products (Assembly)Assembly–––––
Design, installation and maintenance of test benches and measurement setupsTesting–––––
Repairs and tests of systems and modules (Spare parts & repair, Service)Assembly–––––
Retrofit and after-fittingAssembly–––––
Welding (certified welding training according to EN 15085 mentioned)Joining–––––
Participation in FAI (First Article Inspection) and preparation including product adjustmentsTesting–––––

Additional services

Conceptualization, development and manufacturing of integrated sanitary systems for rail vehiclesVacuum toilet systemsMaintenance / ServiceSpare parts and repairRetrofit / After-fittingCustomer instructionsPrototyping and testingWorldwide customer service (External and internal service)

Quality

Trainvac manages projects, including participation in First Article Inspections (FAI) with preparation and product adjustments. Test benches and measurement setups are designed, installed and managed in our own laboratory.

EvidenceWedel
FAI (First Article Inspection)

History

  1. 2019

    Foundin of Trainvac GmbH in Wedel an der Elbe

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