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TrappInfra – Fertigung

Steel special fittings for piping as well as vessel and plant construction from Falkensee

TrappInfra Logo

TrappInfra Formteil- und Anlagenbau GmbH & Co. KG

FalkenseeNew on Amplifa

GmbH & Co. KGLegal form
up to 2000 mmMax. turning diameter
One-off piecesManufacture to customer specification

About TrappInfra

TrappInfra Formteil- und Anlagenbau GmbH & Co. KG in Falkensee sees itself as a problem solver for all matters relating to large-diameter pipes. The company specializes in the manufacture of steel special fittings for piping as well as vessel and plant construction. Its range of services includes the production of matching and expansion pieces and pipe couplings as well as standard and special fittings such as tees, reducers, segment bends and laterals. In almost all cases these are one-off pieces manufactured to customer specifications. The products are given corrosion protection coatings of PE, EKB or Rilsan or temporary protective coatings in-house; in addition, cement mortar lining of fittings is carried out. Thanks to its machine equipment – including CNC turning of piping components made of ferritic steels up to 2000 mm diameter – all required services can be provided in-house, enabling fast and flexible order processing. Customers come from piping construction, plant engineering and infrastructure.

Site
Falkensee
Processes
CNC turning of piping components made of ferritic steels, Manufacture of steel special fittings for piping construction (tees, reducers,, Vessel and plant construction, Corrosion protection coating (PE, EKB, Rilsan) and temporary protective coatings, Cement mortar lining of fittings, Welding (MAG welding, TIG welding), Brazing of copper pipe (operation of a brazing system, 2-flame burner,, Metalworking – conventional turning, milling, drilling, thread cutting, reaming and
Materials
Ferritic steels, Steel, Copper (copper pipe), PE (polyethylene, coating), Rilsan (polyamide coating), PE coating (polyethylene), EKB coating, Cement mortar
Industries
Piping construction, Plant engineering, Infrastructure
  1. 01

    Machining (CNC turning)

  2. 02

    Fitting manufacture (forming/welding)

  3. 03

    Vessel and plant construction

  4. 04

    Corrosion protection coating or cement mortar lining

Materials and Processes

St

Steel

Base material for steel special fittings, vessels and plant components.

FS

Ferritic steels

Material for CNC-turned piping components up to 2000 mm diameter.

PE

PE coating (polyethylene)

Corrosion protection coating for in-house manufactured products.

EKB

EKB coating

Corrosion protection coating for fittings and vessels.

Rilsan

Rilsan (polyamide coating)

Corrosion protection coating for piping fittings.

ZM

Cement mortar

Lining material for fittings, e.g. in the water and wastewater sector.

Locations

Falkensee

DE

Operations/Manufacturing

Lot size
One-off pieces to customer specification
Materials
Steel, ferritic steels
  • CNC turning machine with SINUMERIK control (Siemens)

Components

Fittings and piping components
Fittings and piping componentsForming/Machining · Piping construction
Production environment Falkensee plant
Production environment Falkensee plantVessel and plant construction · Plant engineering
Construction site and production impression
Construction site and production impressionSpecial fittings · Infrastructure

Inside the production

Product overview of fittings
Product overview of fittings
Insight into manufacturing
Insight into manufacturing
Insight into machining
Insight into machining
Work in the shop
Work in the shop
Metalworking work
Metalworking work
Machining of large piping components
Machining of large piping components

Industries

Piping constructionPlant engineeringInfrastructure

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning of piping components made of ferritic steelsMachining–up to 2000 mm diameter–One-off piecesferritic steels
Manufacture of steel special fittings for piping construction (tees, reducers,Forming–––One-off pieces to customer specificationsteel
Vessel and plant constructionAssembly––––steel
Corrosion protection coating (PE, EKB, Rilsan) and temporary protective coatingsSurface––––PE, EKB, Rilsan
Cement mortar lining of fittingsSurface––––cement mortar
Welding (MAG welding, TIG welding)Joining––––steel
Brazing of copper pipe (operation of a brazing system, 2-flame burner,Joining––––copper
Metalworking – conventional turning, milling, drilling, thread cutting, reaming andMachining––––metal
Manufacture of collectors, full-surface absorbers and mounting accessories for thermal solar systemsAssembly––––copper
Sawing, punching and profile machining work as well as glass washing system in collector productionMachining––––metal, glass
CNC turning with setup and programming skills (Traub)Machining–––––
Manufacture of sampling and analysis systemsAssembly–––––
Manufacture of systems to customer requirements (4,000 m² production area)Assembly–––––
Development of custom automation solutions, electrical control systems forEngineering–––––
Manufacture of self-adhesive graphic products, reflective materials andPlastics–––––
Spare parts production according to drawing or sample (maintenance)Machining–––––
Development and production of wind energy systems (small wind turbines)Assembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC turning machine with SINUMERIK controlSiemens (control) SINUMERIK–Turning of piping components up to 2000 mm diameter–Falkensee
CNC turning machine (Traub)Traub–––Berlin
Brazing system for copper pipe (absorber production)––––Berlin
Glass washing system (collector production)––––Berlin
Profile machining center (collector production)––––Berlin
Assembly line (collector production)––––Berlin

Additional services

Manufacture of steel special fittings for piping constructionVessel and plant constructionProduction of matching and expansion pieces and pipe couplingsManufacture of standard and special fittings (tees, reducers, segment bends, laterals)Custom one-off piece manufacturingCorrosion protection coating (PE, EKB, Rilsan) and temporary protective coatingsCement mortar lining of fittingsCNC machining (turning up to 2000 mm diameter)
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