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Certified kits and components for curtainsiders, construction-material and beverage transport – developed and manufactured in Baden-Württemberg

TS

TSE Trailer System Engineering GmbH & Co. KG

Ratshausen · DotternhausenNew on Amplifa

1995Founded
Sites
Delivery Time
Component Size

About TSE Trailer System Engineering

TSE Trailer System Engineering has been developing, testing and producing components and kits for commercial vehicle bodybuilding since 1995 at its sites in Ratshausen and Dotternhausen in Baden-Württemberg. The company manufactures modular, Code-XL-certified (EN 12642) body systems for curtainsiders as well as specialized kits for construction-material and beverage transport, consisting of front wall, rear portal, side wall, tarpaulin top and subframe. The materials are aluminium with in-house aluminium fabrication including scrap and chip recycling, as well as hot-dip galvanized, bolted steel for subframes and steel corner posts; additionally GRP solid roofs and tarpaulins for tarpaulin tops. Powder coating is carried out at the factory across the entire RAL color spectrum prior to assembly. TSE operates in one-off production, project business and series production and supplies customers worldwide; complete bodies are delivered in full within three weeks, with no partial deliveries. For beverage transport, a kit is available with GRP solid roof, hot-dip galvanized steel corner posts and aluminium snap-lock side walls with lightweight panels (interior length up to 8,200 mm, side loading height up to 2,400 mm); the construction-material kit is certified for payloads up to 15 t. An in-house dimension configurator supports customers in designing, ordering and assembling the kits.

Site
Ratshausen
Processes
Factory powder coating (entire RAL color spectrum, before assembly), Hot-dip galvanizing of steel subframes and steel corner posts, Tarpaulin manufacturing for tarpaulin tops (with established partners), In-house design/Engineering, Series Production, One-off Production, Project Business, Factory Powder Coating (RAL color spectrum)
Materials
Aluminium, Steel (hot-dip galvanized, bolted), GRP (solid roof), Aluminium snap-lock lightweight panel, Tarpaulin Material, Steel (hot-dip galvanized), Powder Coating (RAL)
Certificates
ISO 9001:2015, ISO 14001:2015, Code XL (EN 12642), DE 9.5 (Daimler)
Founded
1995
Industries
Transport and Logistics, Commercial Vehicle Manufacturing/Vehicle Manufacturing, Construction-Material Transport, Beverage Transport, Tire Transport, Octabin Transport
  1. 01

    In-house design and engineering

  2. 02

    Aluminium and steel fabrication

  3. 03

    Hot-dip galvanizing of steel subframes and steel corner posts

  4. 04

    Powder coating prior to assembly

  5. 05

    Assembly/kit pre-assembly

  6. 06

    Complete delivery incl. optional tarpaulins

Materials and Processes

Al

Aluminium

Lightweight profile systems for roof rails, side walls, marker posts and stanchions; scrap and chips from aluminium fabrication are recycled

Stahl

Steel (hot-dip galvanized)

Hot-dip galvanized, bolted subframes and steel corner posts for high stability at low weight

GFK

GRP (solid roof)

Solid roof for the beverage transport kit, combined with hot-dip galvanized steel corner posts

Pulverbeschichtung

Powder Coating (RAL)

At the factory across the entire RAL color spectrum, applied before assembly for maximum corrosion protection

Plane

Tarpaulin Material

Tarpaulins for tarpaulin tops, manufactured with established long-standing partners

Sites

Ratshausen

DE

Development, Production and Sales

Lot size
One-off production to large-scale series
Materials
Aluminium, Steel, GRP

Dotternhausen

DE

Development, Production and Sales

Lot size
One-off production to large-scale series
Materials
Aluminium, Steel, GRP

Industries

Transport and LogisticsCommercial Vehicle Manufacturing/Vehicle ManufacturingConstruction-Material TransportBeverage TransportTire TransportOctabin Transport

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly–Interior up to 9,400 mm (L)–One-off production – Large-scale seriesAluminium, Steel
Factory powder coating (entire RAL color spectrum, before assembly)Surface––––Steel, Aluminium
Hot-dip galvanizing of steel subframes and steel corner postsSurface––––Steel
Machining––––Aluminium
Engineering–––One-off production – SeriesAluminium, Steel, GRP
Assembly––Payload up to 15 t–Steel, Aluminium
Assembly–8,200 mm × 2,400 mm––GRP, Aluminium, Steel
Tarpaulin manufacturing for tarpaulin tops (with established partners)Plastics––––Textile/Tarpaulin
Testing–9,400 mm (L)–––
Assembly––––Aluminium, Steel

Additional services

In-house design/EngineeringSeries ProductionOne-off ProductionProject BusinessFactory Powder Coating (RAL color spectrum)Tarpaulin SupplyDimension ConfiguratorComplete Delivery (No Partial Deliveries)Load Securing Certificates (Code XL, DE 9.5, VDI 2700, Tire Load, Octabin)

Reference customers

Daimler (DE 9.5 certification according to Daimler specification)

Quality and Certifications

The bodies are certified for body structural strength according to Code XL (EN 12642); in addition, there are certifications according to DE 9.5 (Daimler), VDI 2700 (beverages) as well as for tire loads and octabins. An in-house configuration program (TSE Certificator) verifies the certifiability of every configuration.

EvidenceRatshausenDotternhausen
ISO 9001:2015
ISO 14001:2015
Code XL (EN 12642)
DE 9.5 (Daimler)

History

  1. 1995

    Start of the development, testing and production of components and kits for vehicle manufacturing in Baden-Württemberg

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