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Plant engineering and service for horizontal wet-chemical processes in PCB manufacturing

TS

TSK Schill

Gäufelden (Headquarters) · Görlitz (Branch office)New on Amplifa

Gäufelden, GörlitzLocations
International, in operation worldwideCountries supplied

About TSK Schill

TSK Schill is a machinery and plant manufacturer specializing in horizontal wet-chemical processes, headquartered in Gäufelden with a branch office in Görlitz. The company develops and manufactures individually configured systems for the entire PCB (printed circuit board) production process: from pre-cleaning, developing, etching (DES/SES), Vacuum Etch, resist stripping, desmearing and through-hole plating to finishing, immersion tin, OSP and silver coating. The portfolio is complemented by final cleaning, pumice brushing, developer and roll-to-roll systems as well as special machines such as the drawer etcher for individual parts and small series. Services include 3D-CAD design including electrical design, prototype and test setups, commissioning, as well as service, maintenance, modernization and spare parts supply — also for third-party equipment. Systems are built from polypropylene, PVC, PVDF, stainless steel and titanium and are equipped with Siemens controls (S7 TIA Portal) as well as OPC-UA and MES interfaces. Customers are PCB manufacturers and automotive suppliers in industries such as e-mobility, industrial, medical technology, telecommunications, solar, defense and consumer electronics; the systems are in operation internationally.

Site
Gäufelden
Processes
Developer systems (resist developing, horizontal wet-chemical processes), Final cleaning (cleaning after milling, removal of dust particles), Pumice brushing (deburring, deoxidation, cleaning of panels), Vacuum Etch / Vacu-Etch etching (PCB >410mm x 410mm, also smaller working widths), Pre-cleaning (degreasing, micro-etching, oxide removal, activation), Resist stripping, Desmearing (hole cleaning), Through-hole plating (Directplating PTH)
Materials
Copper, Epoxy resin (glass-fiber reinforced, base material), Polyimide (film for flexible circuit boards), Teflon (film for flexible circuit boards), Polypropylene (plant construction material), PVC (plant construction material), PVDF (plant construction material), Stainless steel (plant construction material)
Industries
PCB manufacturing, E-mobility, Industrial, Medical technology, Telecommunications, Solar
  1. 01

    Inquiry and requirements analysis

  2. 02

    Design (3D-CAD, electrical design)

  3. 03

    Manufacturing of the system

  4. 04

    Commissioning and acceptance

  5. 05

    Service, maintenance, spare parts, modernization

Materials & Processes

PP

Polypropylene

Plastic-based plant construction material for tanks and process components in wet processes.

PVC

PVC

Plant construction material for corrosion-resistant components in wet-chemical lines.

PVDF

PVDF

Highly chemically resistant plant construction material for demanding wet-chemical processes.

1.4

Stainless Steel

Plant construction material for structural and process-adjacent components.

Ti

Titanium

Plant construction material for components subject to particularly high corrosion stress in etching processes.

Cu

Copper

Material of the circuit boards, processed in developer, etching, through-hole plating and coating systems.

FR4

Epoxy resin (glass-fiber reinforced)

Base material of rigid circuit boards, treated in pre- and final cleaning processes.

PI

Polyimide

Film for flexible circuit boards, also processed in roll-to-roll concepts.

PTFE

Teflon

Film for flexible circuit boards in pre-cleaning and roll-to-roll applications.

Locations

Gäufelden (Headquarters)

DE

Head office, development, sales and plant engineering

Materials
Polypropylene, PVC, PVDF, stainless steel, titanium
  • Developer system (horizontal, TSK)
  • 3D-CAD design
  • Electrical design with Siemens S7 TIA Portal

Görlitz

DE

Branch office

Industries

PCB manufacturingE-mobilityIndustrialMedical technologyTelecommunicationsSolarDefenseConsumer electronicsAutomotive supply industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Developer systems (resist developing, horizontal wet-chemical processes)Surface––––Copper, Epoxy resin (base material)
Final cleaning (cleaning after milling, removal of dust particles)Surface––––glass-fiber reinforced epoxy resin
Pumice brushing (deburring, deoxidation, cleaning of panels)Surface––––punched sheets/steel
Vacuum Etch / Vacu-Etch etching (PCB >410mm x 410mm, also smaller working widths)Surface–410 mm × 410 mm––Copper (CuCl2, alkaline etching solution, FeCl3)
Pre-cleaning (degreasing, micro-etching, oxide removal, activation)Surface––––Copper, Epoxy resin, Polyimide, Teflon
Surface––––Copper
Resist strippingSurface––––Copper
Desmearing (hole cleaning)Surface–––––
Through-hole plating (Directplating PTH)Surface––––Copper
Immersion tin coating (horizontal immersion tin line)Surface––––Copper
OSP / organic coatingSurface––––Copper
Silver CoatingSurface––––Copper
Finishing of circuit boardsSurface––––Copper
Spray processes, immersion processes, high-pressure and ultrasonic cleaning, vacuum technology inSurface–––––
Roll-to-roll systems (for flexible circuit boards)Surface––––Polyimide, Teflon
Engineering–––Small series/individual partsGlass
Plant engineering for PCB production incl. e-mobility, solar, pattern plating etchingEngineering––––Copper
Pattern plating etchingSurface–––––
Assembly–––––

19 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Developer system (horizontal)TSK–––Gäufelden (Headquarters)
Final cleaning systemTSK––––
Pumice brushing systemTSK––––
Vacu-Etch system (vacuum etching system)TSK–>410 mm x 410 mm (adaptable)––
Pre-cleaning systemTSK––––
Etching system (horizontal, incl. alkaline etching line)TSK––––
Resist-strip cleaning lineTSK––––
Desmearing systemTSK––––
Through-hole plating system (Directplating PTH)TSK––––
Immersion tin line (horizontal)TSK––––
OSP system (organic coating)TSK––––
Silver coating systemTSK––––
Drawer etcher (special machine for individual parts/small series)TSK––––
Glass panel cleaning system (special process)TSK––––
Prototype systems (special machine construction, horizontal wet-chemical)TSK––––
Solar PCB systemTSK––––
PCB system for e-mobilityTSK––––
Pattern plating etching systemTSK––––
Roll-to-roll systemTSK––––

Additional services

Plant engineering for horizontal wet-chemical processesService, maintenance, repair and modernization (also for third-party equipment)Spare parts supplyDesign (3D-CAD, electrical design)Prototype and special machine constructionProcess development and test setupsMeasuring methods (conductivity, density, turbidity and pH measurements)Commissioning and after-sales service

Reference customers

SMF Hofstetter
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