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tst engineering – Fertigung

Industrial burners, industrial furnaces and CFD-backed modernizations from Hockenheim

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tst thermo system technic Engineering GmbH

HockenheimNew on Amplifa

2022Founded
Hockenheim, Baden-WürttembergLocation
ISO 9001:2015 and ISO 45001:2018 (TÜVCertification
Germany, Austria, SwitzerlandDelivery area
Efficiency gains of up to 100 %Modernization projects

About tst thermo system technic Engineering

tst thermo system technic Engineering GmbH, based in Hockenheim, develops and manufactures industrial burners and industrial furnaces as well as associated heating equipment, control systems and prefabricated refractory components. The portfolio includes basic and detail engineering, CFD flow and combustion simulations, burner and special furnace construction, turnkey furnace modernizations, heat recovery, control technology as well as installation, commissioning and service including spare parts for discontinued components. Safety concepts in accordance with ISO 13577, risk assessments and SIL calculations according to IEC 62061/IEC 61511 as well as permitting support under TA-Luft and §16 BImSchG are integral parts of every project. Production is mainly in steel and plant construction; the focus is on fuel strategies using natural gas and H2-capable natural gas/H2 mixtures. Customers come from the steel, aluminium, non-ferrous metals, ceramics and carbon technology sectors, as well as foundries, the heat treatment industry and the automotive supplier industry.

Site
Hockenheim
Processes
Engineering & plant planning for industrial furnaces, CFD flow and combustion simulation, Plant optimization / furnace modernization (turnkey conversion projects), Special furnace construction / plant engineering (industrial furnaces of all kinds), Burner construction (industrial burners), Manufacture of prefabricated refractory components, Installation / commissioning of furnace systems, Maintenance, repair, service
Materials
Steel, Aluminium, Non-ferrous metal, Ceramics, Carbon, Natural gas/H2 mixtures (fuels, H2-ready), Natural gas/H2 mixtures (fuels)
Certificates
ISO 9001:2015, ISO 45001:2018
Founded
2022-06-11
Industries
Steel industry, Aluminium industry, Non-ferrous metals industry, Foundries, Ceramics industry, Carbon technology
  1. 01

    Basic engineering and specifications

  2. 02

    CFD flow and combustion simulation

  3. 03

    Risk assessment and SIL calculation

  4. 04

    Detail engineering and design

  5. 05

    Manufacture of burners, furnace components and prefabricated refractory parts

  6. 06

    Installation and commissioning

  7. 07

    Service, maintenance and spare parts supply

Materials and Processes

St

Steel

Material for furnace constructions, burner housings and steel structures.

Al

Aluminium

Heated materials in plants for the aluminium industry.

BM

Non-ferrous metal

Heated materials in plants of the non-ferrous metals industry.

Ker

Ceramics

Use in plants of the ceramics industry.

C

Carbon

Use in plants of carbon technology.

NG/H2

Natural gas/H2 mixtures (fuels)

H2-ready fuel strategies for burner and plant design.

Sites

Standort Hockenheim

Hockenheim

DE

Headquarters: engineering, manufacturing, service

Materials
Steel, prefabricated refractory parts
  • CFD simulation
  • Design engineering
  • Installation and commissioning

Systems and Components

Industrial burner system with gas supply lines and control unit
Industrial burner system with gas supply lines and control unitBurner construction · Heat treatment industry
Combustion chamber of an industrial furnace with refractory lining
Combustion chamber of an industrial furnace with refractory liningFurnace construction · Steel industry

Inside the production

Industrial burner with gas safety valves and piping system
Industrial burner with gas safety valves and piping system
Industrial plant with pipework, valves and measuring instruments
Industrial plant with pipework, valves and measuring instruments
Plant installation with colour-coded pipework and valves
Plant installation with colour-coded pipework and valves
Interior view of an industrial plant with piping system
Interior view of an industrial plant with piping system
TÜV Rheinland certificates ISO 9001:2015 and ISO 45001:2018
TÜV Rheinland certificates ISO 9001:2015 and ISO 45001:2018

Industries

Steel industryAluminium industryNon-ferrous metals industryFoundriesCeramics industryCarbon technologyHeat treatment industryAutomotive supplier industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering & plant planning for industrial furnacesEngineering––––Steel, Aluminium, Non-ferrous metal, Ceramics
CFD flow and combustion simulationEngineering–––––
Plant optimization / furnace modernization (turnkey conversion projects)Engineering–––––
Special furnace construction / plant engineering (industrial furnaces of all kinds)Engineering–––––
Burner construction (industrial burners)Engineering–––––
Manufacture of prefabricated refractory componentsSurface–––––
Installation / commissioning of furnace systemsAssembly–––––
Maintenance, repair, serviceAssembly–––––
Control technology (instrumentation and control engineering)Engineering–––––
Risk assessment and SIL calculations (EN ISO 12100, IEC 62061/61511)Testing–––––

Additional services

Engineering & plant planning (basic/detail engineering)CFD flow and combustion simulationsIndustrial burner constructionIndustrial furnace construction / plant engineeringFurnace modernization and plant optimizationSafety concepts in accordance with ISO 13577Risk assessments and SIL calculations (IEC 62061 / IEC 61511)TA-Luft / permitting support (§16 BImSchG)Design engineering and steel structuresHeat recoveryInstallation, commissioning and serviceControl technologySpare parts service including discontinued partsProject management

Reference customers

Bernex Bimetall s.r.o.E.ON Business Solutions Deutschland GmbHGIWEP GmbHIOB Industrie-Ofen-Bau GmbHMannstaedt GmbHRHI Magnesita GmbHSchmiedeTechnik Plettenberg GmbH & Co. KGSLR Giesserei St. Leon-Rot GmbHSMS group GmbHStahl Gerlafingen AGTessenderlo Groupthyssenkrupp Electrical Steel GmbHthyssenkrupp Steel Europe AGUddeholms ABvoestalpine Stahl GmbHvoestalpine Tubulars GmbH & Co. KGWorthington Cylinders GmbHWW-K Warmwalzwerk Königswinter GmbH

Quality and Certification

The company's processes are aligned with DIN EN ISO 9001:2015 and ISO 45001:2018; the certification by TÜV Rheinland Cert GmbH is valid from 14.08.2024 to 29.01.2027. It covers the manufacture, modernization, maintenance, repair and commissioning of furnace systems, burners, heating equipment, control systems and prefabricated refractory components including auxiliary systems.

EvidenceHockenheim
ISO 9001:2015
ISO 45001:2018

History

  1. 2022

    Foundation of tst thermo system technic Engineering GmbH by Dankmar Taets von Amerongen (11.06.2022).

  2. 2024

    Initial certification according to ISO 9001:2015 and ISO 45001:2018 by TÜV Rheinland (14.08.2024).

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