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Tuchscherer Elektronik – Fertigung

Development, CAD layout, manufacturing and testing of electronic assemblies, printed circuit boards and test electronics from prototypes to series production.

TU

TUCHSCHERER ELEKTRONIK GMBH

OttobrunnNew on Amplifa

1982Founded (1985 as GmbH)
1200 m²Production area Ottobrunn
HRB 78572, Munich Local CourtCommercial register

About TUCHSCHERER ELEKTRONIK GMBH

TUCHSCHERER ELEKTRONIK GMBH is an electronics service company based in Ottobrunn near Munich. Its focus is on industrial electronics as well as test electronics for the semiconductor industry. The portfolio covers the development of analog and digital circuits, high-frequency circuits and power supplies, CAD layout, circuit simulation, thermographic analysis and magnetic field calculation. In-house manufacturing includes printed circuit boards from single-sided to 30-layer multilayer, SMD and through-hole assembly (THD), assemblies and devices from prototypes to series production, cable assembly as well as wiring of cartridges and cabinets; material purchasing is part of the complete service. In addition, the company offers test fixture construction, in-circuit test, functional test, optical inspection and test adapters for burn-in sockets as well as qualification boards for semiconductors such as HTOL, THB, HAST, PTC, ESD and latch-up adapters.

Site
Ottobrunn
Processes
Development of analog and digital circuits, Development of high-frequency circuits, Development of power supplies, Mechanical design, Circuit simulation, Thermographic analysis, Magnetic field calculation, CAD layout
Materials
Board materials, all common materials, Isola board materials, All common printed circuit board materials, Multilayer up to 30 layers, SMD assembly, Through-hole technology (THD)
Certificates
DIN EN ISO 9002, ICT test (KTS 2005/2005i), Functional test with test adapters, Optical inspection (microscopy)
Founded
1982
Industries
Industrial electronics, Semiconductor industry (test electronics), Test electronics
  1. 01

    Development

  2. 02

    CAD layout

  3. 03

    Material purchasing

  4. 04

    PCB manufacturing

  5. 05

    SMD/THD assembly

  6. 06

    Wiring and cable assembly

  7. 07

    Mechanical machining

  8. 08

    Optical inspection

  9. 09

    In-circuit test

  10. 10

    Functional test

  11. 11

    Documentation

Materials and Processes

PCB

All common printed circuit board materials

Selection of the optimal board material depending on the intended application, including from renowned manufacturers such as Isola.

30L

Multilayer up to 30 layers

Printed circuit boards from single-sided to 30 layers including fine-line technology up to 30 µm and drilled holes from 100 µm.

SMD

SMD assembly

Automated manufacturing of assemblies in SMT from prototypes to series production.

THD

Through-hole technology (THD)

Manual assembly of through-hole components complements SMD manufacturing.

Sites

Standort Ottobrunn

Ottobrunn

DE

Manufacturing, development, testing and administration

Lot size
Prototypes to series
Materials
All common printed circuit board materials, Isola

Components

Microcontroller control unit
Microcontroller control unitAssembly manufacturing · Industrial electronics
Universal HTOL driver board
Universal HTOL driver boardQualification board · Semiconductor industry
HTOL stress board for SOJ24/26 memory devices
HTOL stress board for SOJ24/26 memory devicesTest electronics · Semiconductor industry
HTOL stress board for 568-pin BGA ICs
HTOL stress board for 568-pin BGA ICsTest electronics · Semiconductor industry
Needle contactor for TO92 devices
Needle contactor for TO92 devicesTest fixture construction · Semiconductor industry
Multilayer printed circuit board
Multilayer printed circuit boardPCB manufacturing · Industrial electronics

Inside the production

CAD workstation
CAD workstation
PCB design by the design team
PCB design by the design team
PCB design also based on Gerber data
PCB design also based on Gerber data
PCB design also based on Gerber data
PCB design also based on Gerber data
PCB design also based on Gerber data
PCB design also based on Gerber data

Industries

Industrial electronicsSemiconductor industry (test electronics)Test electronics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development of analog and digital circuitsEngineering–––––
Development of high-frequency circuitsEngineering–––––
Development of power suppliesEngineering–––––
Mechanical designEngineering–––––
Circuit simulationEngineering–––––
Thermographic analysisEngineering–––––
Magnetic field calculationEngineering–––––
CAD layoutEngineering–––––
PCB manufacturing (PCB service)PCB–––Prototypes – SeriesAll common printed circuit board materials, Isola
Multilayer PCBs up to 30 layers (single-sided to multilayer)PCB–––––
Fine-line technology up to 30 µmPCB–––––
PCB drilling 100 µmPCB–––––
Blind vias - micro viasPCB–––––
Plugging (BGA, µmBGA)PCB–––––
SMD assemblyAssembly–––Prototypes – Series–
THD assembly (through-hole technology / manual assembly)Assembly–––Prototypes – Series–
Manufacturing of electronic assemblies and devices (prototypes to series)Assembly–––Prototype – Series–
Cartridge wiringAssembly–––––
Cabinet wiringAssembly–––––
Cable assemblyAssembly–––––
Mechanical machiningMachining–––––
Material purchasing / material procurementEngineering–––––
Optical inspection/testingTesting–––––
In-circuit test (ICT)Testing–––––
Functional testTesting–––––
Test fixture construction (needle adapters for ICT, connection adapters for functional test, testTesting–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Stereo DynascopeVision Engineering TS-3–––Ottobrunn
Stereo microscopeVision Engineering Mantis–––Ottobrunn
Stereo microscopeNikon SMZ-2T–––Ottobrunn
Measuring microscopeLeitz–––Ottobrunn
In-circuit testerKTS 2005i–––Ottobrunn
In-circuit testerKTS 2005–––Ottobrunn
Oscilloscopes up to 10M pointsTektronixvarious––Ottobrunn
Current probe systemsTektronix TCP0030, TCP312–––Ottobrunn
Electronic loadsChroma–––Ottobrunn
Spectrum analyzer up to 3 GHzRohde & Schwarz–––Ottobrunn
Data loggersAgilent–––Ottobrunn
Function generator up to 80 MHzAgilent–––Ottobrunn
RLC precision measuring bridgePhilips–––Ottobrunn
Logic analyzer 34 channelsIntronix–––Ottobrunn
Programmable power suppliesGossen Metrawattvarious––Ottobrunn
SMD production line–––1989Ottobrunn
CAD workstations––––Ottobrunn

Additional services

Electronics development (analog, digital and high-frequency circuits, power supplies)CAD layoutSMD assemblyTHD assemblyManufacturing from prototypes to seriesMaterial purchasingCartridge wiringCabinet wiringCable assemblyMechanical machiningPCB sourcing (up to 30-layer multilayer)In-circuit testFunctional testOptical inspectionTest fixture constructionTest adapters for burn-in socketsDocumentationThermographic analysisMagnetic field calculationCircuit simulation

Quality and Test Equipment

Quality assurance includes optical inspection with microscopes and Dynascope, in-circuit tests with proprietary needle adapters, functional tests with specially wired connection adapters as well as extensive electrical test equipment; on request with test report.

EvidenceOttobrunn
ICT test (KTS 2005/2005i)
Functional test with test adapters
Optical inspection (microscopy)

Company History

  1. 1979

    Layout creation using adhesive technology; prototype construction of switched-mode power supplies and the BC300 on-board computer central unit

  2. 1982

    Founding of the sole proprietorship Tuchscherer Gedruckte Schaltungen; layout creation manual layout and CAD

  3. 1985

    Conversion to TUCHSCHERER ELEKTRONIK GMBH; CAD layout, prototype and series production of assemblies and devices, test fixture construction

  4. 1989

    Relocation from Munich to Ottobrunn (approx. 700 m² production area); introduction of ICT testing and SMD manufacturing

  5. 1990

    Expansion of the production building to 1200 m² production area; extension of CAD layout, SMD manufacturing, manual assembly, ICT test

  6. 1996

    Setup and introduction of QM system DIN EN ISO 9002, certification by DASA-Zert

  7. 2007

    Expansion of services to include development of electronic assemblies and devices

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