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UCY – Fertigung

Optical sorting systems with AI classification for plastic and PET recycling

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UCY Technologies

New on Amplifa

2017Systems in continuous operation since 2017

About UCY Technologies

UCY Technologies develops and manufactures optical sorting systems for plastic recycling, PET recycling and waste management. The portfolio includes belt sorters (A-series) for PET bottles and bulk plastics, flake sorters (F-series) for PET flakes with dual-4K area cameras and multispectral illumination, inline quality inspection systems (Q-series) for existing conveyor belts, and the UCY Cockpit cloud fleet management platform. The systems combine high-resolution sensor technology with real-time AI classification using deep learning models, which can also detect deformed or overlapping objects based on complete object geometry and spectral signatures. The modular hardware and software architecture enables integration into new plants and existing recycling lines. According to the company, the systems have been in continuous operation since 2017 in its own and STF recycling plants as well as at international customers. In addition to sales, the company offers consulting, engineering, commissioning, training, remote diagnostics and sorting as a service (Sorting as a Service).

Processes
Optical sorting (belt sorters) of PET bottles, bulk plastics and waste streams, PET flake sorting (free-fall) with dual-4K area cameras and multispectral illumination, Inline quality inspection on existing conveyor belts, Consulting & Analysis, Configuration & Engineering, Commissioning & Support, Operations Training, Remote Diagnostics
Materials
PET, PET flakes, Plastics (Bulk/Post-Consumer), PET Flakes
Industries
Recycling, Plastic Recycling, PET Recycling, Waste Management
  1. 01

    Consulting & Analysis

  2. 02

    Configuration & Engineering

  3. 03

    Commissioning & Support

  4. 04

    Operations Training

  5. 05

    Remote Diagnostics & Lifecycle Support

Sorting Materials & Processes

PET

PET

Sorting of PET bottles and PET flakes in recycling plants.

PET-FLAKES

PET Flakes

Free-fall flake sorting for foreign polymers and color differences with multispectral illumination.

PP-BULK

Plastics (Bulk/Post-Consumer)

Belt sorting of mixed post-consumer plastic streams and waste streams.

Systems

UCY A-series Belt Sorter
UCY A-series Belt SorterBelt sorting · Plastic recycling
UCY F-series Flake Sorter
UCY F-series Flake SorterFree-fall flake sorting · PET recycling
UCY Q-series Detection Head
UCY Q-series Detection HeadInline quality inspection · Waste management
PET Sorting Line in Operation
PET Sorting Line in OperationBelt sorting · PET recycling

Inside the production

UCY Cockpit – Cloud Dashboard and Fleet Management
UCY Cockpit – Cloud Dashboard and Fleet Management

Industries

RecyclingPlastic RecyclingPET RecyclingWaste Management

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Optical sorting (belt sorters) of PET bottles, bulk plastics and waste streamsInspection––––PET, Plastics, Waste streams
PET flake sorting (free-fall) with dual-4K area cameras and multispectral illuminationInspection––––PET flakes, Foreign polymers
Inline quality inspection on existing conveyor beltsInspection–800–1,200 mm belt width––Plastics

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Belt sorterUCY Technologies A-series––––
Flake sorter (free-fall)UCY Technologies F-series––––
Inline quality inspection systemUCY Technologies Q-series–800–1,200 mm belt width––
Cloud fleet management platformUCY Technologies UCY Cockpit––––

Additional services

Consulting & AnalysisConfiguration & EngineeringCommissioning & SupportOperations TrainingRemote DiagnosticsLifecycle SupportSorting as a ServiceCloud Fleet Management (UCY Cockpit)

Reference customers

STF (own recycling plants)

History

  1. 2017

    According to the company's own statement, systems have been in continuous operation since 2017 in its own and STF recycling plants as well as in use at international customers.

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