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IPOsystem – Fertigung

Develops IPOsystem, an autonomous decision-making and production system for the direct control of resources in factories.

IPOsystem Logo

UIBS Teamwork Skowron Fiegler Spółka Komandytowa

Gliwice (headquarters, PL) · Velbert (Germany representation) · Weesp (Benelux representation)New on Amplifa

more than 14,000Employees controlled daily at customers
70Factories in Poland in operation
over 50,000Operational decisions per day
max. 5 secondsCalculation time per decision instruction

About UIBS Teamwork / IPOsystem

UIBS Teamwork Skowron Fiegler Spółka Komandytowa develops and markets IPOsystem, an autonomous decision-making and production system (ADS) that makes operational decisions in manufacturing without planners or supervisory staff. The software manages production orders and schedules, assigns tasks directly to employees and machines, continuously monitors production progress (MES), and covers, in addition to technology management (BOM + BOO), MRP II, working time, quality, tool and inventory management as well as production logistics and traceability. Decision-making takes place in real time and, according to the vendor, takes a maximum of five seconds; disruptions and schedule changes are compensated automatically. The system can be integrated with ERP, WMS and PDM environments, including SAP, MS Dynamics and Oracle. According to the vendor, IPOsystem is used in around 70 factories in Poland, where it daily controls the work of more than 14,000 employees and generates over 50,000 operational decisions per day. Customers include companies from special machinery manufacturing, the printing and calendar industry, coin minting and structural steel construction.

Site
44-100 Gliwice
Processes
Autonomous production decisions (ADS) without planners or intervention by supervisory staff, Production order and schedule management, Direct resource control (people and machines), MES – continuous monitoring of production progress, Automatic generation of production orders, Multi-level technology management (BOM + BOO), Automatic technology creation module, Material requirements planning (MRP II)
Materials
Autonomous Decision System, MES Monitoring, Material and Labor Requirements Planning, System Integration
Certificates
ISO 9001 (specification unconfirmed)
Industries
Special machinery manufacturing, Structural steel construction, Printing and calendar industry, Coin minting, General manufacturing industry, Printing and calendar industry (Drukpolska)
  1. 01

    Production order and schedule management

  2. 02

    Automatic generation of production orders

  3. 03

    Material and labor requirements planning (MRP II)

  4. 04

    Autonomous decision-making (ADS) with direct control of resources

  5. 05

    MES monitoring of production progress

  6. 06

    Analysis, simulation and ERP integration

Functions and System Components

ADS

Autonomous Decision System

Automatically makes operational decisions without a planner and compensates disruptions in real time.

MES

MES Monitoring

Continuous monitoring of production progress including traceability and labeling.

MRP II

Material and Labor Requirements Planning

Balances material requirements as well as personnel capacities in man-hours and machine-hours.

ERP

System Integration

Connection to ERP, WMS and PDM systems such as SAP, MS Dynamics and Oracle.

Locations

Gliwice

PL

Headquarters and development

Velbert

DE

Germany representation (IPOsystem Deutschland GmbH)

Weesp

NL

Benelux representation (FAV Machines B.V.)

Customers and References

TLC – Autonomous production control in structural steel construction
TLC – Autonomous production control in structural steel construction
Promotech – Special machinery manufacturing
Promotech – Special machinery manufacturing
Valvex S.A.
Valvex S.A.
Mint of Poland – Coin minting
Mint of Poland – Coin minting

Inside the production

IPOsystem – System overview
IPOsystem – System overview

Industries

Special machinery manufacturingStructural steel constructionPrinting and calendar industryCoin mintingGeneral manufacturing industryPrinting and calendar industry (Drukpolska)Coin minting (Mint of Poland)Structural steel construction (TLC – steel stairs, platforms, barriers)Special machinery manufacturing (Promotech)

Additional services

Autonomous production decisions (ADS) without planners or intervention by supervisory staffProduction order and schedule managementDirect resource control (people and machines)MES – continuous monitoring of production progressAutomatic generation of production ordersMulti-level technology management (BOM + BOO)Automatic technology creation moduleMaterial requirements planning (MRP II)Labor requirements planning (man-hours and mth)Handling of scrap and rework ordersCompetence matrix managementWorking time managementManagement of external service providersQuality controlWorkplace group managementTeamworkSetup time managementInventory managementProduction logistics including in-plant transportTraceabilityLabel and marking generationTool managementSimulations and scenariosWork data analysisCost and valuation analysisBottleneck analysisIntegration with ERP/WMS/PDM (including SAP, MS Dynamics, Oracle)

Reference customers

Promotech (Artur Zawadzki, CEO)Ice Group (Mariusz Goik, General Director/Vice President)Valvex S.A. (Piotr Kaliciński, Member of the Management Board)TLCDrukpolskaMint of Poland

Quality

No information is available on the company's certifications; system quality is demonstrated through customer feedback and real-time data.

EvidenceGliwice
ISO 9001 (specification unconfirmed)
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