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ULF-Tec – Fertigung

Planning, manufacturing and service of packaging machines and filling lines for dry and powdery products, also plastic-free in paper

ULF-Tec Logo

ULF-Tec GmbH Verpackungsmaschinen

51766 Engelskirchen (NRW) · Company headquarters with planning and manufacturing departmentsNew on Amplifa

2001Founded by Frank Stamm
HRB 39626, Amtsgericht KölnCommercial register
Filling lines up to 125 bags/min.Performance range
approx. 40 km from CologneLocation

Packaging specialist from Engelskirchen

ULF-Tec GmbH is a family-owned packaging technology company founded in 2001 in Engelskirchen. The company plans and manufactures custom packaging machines, filling lines and palletizing systems for dry to powdery products such as sugar, flour, cereals, pasta, coffee pads, pet food, construction powders or cat litter – as standard solutions or customer-specific special designs based on a modular principle. All manufacturing takes place at the company's own plant in Engelskirchen, including sheet metal working and welding; on customer request, in-house dosing trials are carried out. A focus is machines for plastic-free, recyclable paper packaging with or without a transparent paper window. The systems are equipped with Siemens controls, SEW motors and Festo pneumatics and are built to be modularly expandable. In addition, ULF-Tec offers maintenance, repair, modification, overhaul (also of Fawema machines), spare parts supply, remote maintenance as well as checkweighers from Sweden's Teltek as its Germany partner.

Site
Engelskirchen
Processes
Construction of packaging machines and packaging systems (standard and special designs), Filling lines for dry products and powders, Palletizing systems, In-house manufacturing incl. sheet metal working, Welding work, Service: maintenance, repair, modification, overhaul of packaging machines, In-house dosing trials, Individual planning and manufacture of packaging machines and systems (standard and
Materials
Kraft paper, Paper packaging (plastic-free, recyclable), Transparent paper (window), Plastic packaging, Folding cartons made of cardboard, Aluminium (machine construction), Kraft paper (uncoated), Transparent paper
Certificates
CE certification, Verification testing (MID)
Founded
2001
Industries
Food industry (sugar, flour, cereals, pasta, confectionery, coffee pads), Organic food, Chemistry/construction powders, Cat litter/non-food, Pharmaceutical production, Electronics/small-parts packaging
  1. 01

    Individual planning and concept development with the customer

  2. 02

    In-house dosing trials for product testing

  3. 03

    In-house manufacturing incl. sheet metal working and welding

  4. 04

    Assembly and control integration (Siemens technology)

  5. 05

    Commissioning and installation at the customer's site

  6. 06

    Service: maintenance, repair, modification, spare parts, remote maintenance

Processes and packaging materials

PAP

Kraft paper (uncoated)

Plastic-free, fully recyclable paper packaging, among other things for multipacks in the UMPP-14, glued with cold glue.

PAP-T

Transparent paper

Window material that appears almost purely transparent like a plastic film.

PE/Compound

Plastic packaging

Sealable stand-up pouches made of conventional materials for filling lines.

CAR

Cardboard (folding cartons)

Die-cut cardboard blanks that the folding carton erector FSA1 automatically pre-folds.

Al

Aluminium

Low-wear construction of machine frames and base plates, e.g. on UM40-02V and FSA1.

St

Steel

Material used in the in-house sheet metal working and welded frames.

Engelskirchen site

Standort Engelskirchen

Engelskirchen

DE

Company headquarters with planning and manufacturing department incl. sheet metal working, welding, assembly and service

Part weight / size
Fill weights 0.5–10 kg
Lot size
Single machines up to series systems
Materials
Steel, aluminium, plastic
  • Sheet metal working
  • Welding
  • Dosing trial station
  • Assembly, mechanical and electrical work

Machines and systems

Multipack/paper packer UMPP-14
Multipack/paper packer UMPP-14Horizontal packaging in kraft paper · food industry
Filling Line UM40-02V
Filling Line UM40-02VFilling of pre-made bags up to 5 kg · food industry
UM-Flex stand-up pouch system
UM-Flex stand-up pouch systemAdd-on system for stand-up pouches with reclosable closures · food industry
Fawema FA10 (overhaul)
Fawema FA10 (overhaul)Used machine refurbishment · service for third-party machines
Fawema FA312 (overhaul)
Fawema FA312 (overhaul)Used machine refurbishment · service for third-party machines

Inside the production

Paper feed from the roll on the UMPP-14
Paper feed from the roll on the UMPP-14
Finished packaged unit of the UMPP-14
Finished packaged unit of the UMPP-14
Conveyor belt on the UMPP-14
Conveyor belt on the UMPP-14
Manufacturing at the Engelskirchen plant
Manufacturing at the Engelskirchen plant
Machine view ULF-Tec
Machine view ULF-Tec
Systems engineering at ULF-Tec
Systems engineering at ULF-Tec

Industries

Food industry (sugar, flour, cereals, pasta, confectionery, coffee pads)Organic foodChemistry/construction powdersCat litter/non-foodPharmaceutical productionElectronics/small-parts packagingPharmaceutical production (via Teltek checkweighers)Electronics/small-parts packaging (FSA1)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Construction of packaging machines and packaging systems (standard and special designs)Assembly––––Paper, Plastic, Cardboard
Filling lines for dry products and powdersAssemblygram-accurate–0.5 kg – 10 kg–Paper, Plastic
Palletizing systemsAssembly–––––
In-house manufacturing incl. sheet metal workingMachining––––Steel, Aluminium
Welding workJoining––––Steel, Aluminium
Service: maintenance, repair, modification, overhaul of packaging machinesAssembly–––––
In-house dosing trialsTesting–––––

21 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Filling line / packaging machine for pre-made bagsULF-Tec UM40-02V–Packaging up to 5 kg; 20–40 bags of 0.5–5 kg/min.–Engelskirchen
Filling lineULF-Tec UM70–up to 3 kg, 70 bags/min., 2 dosers–Engelskirchen
Filling lineULF-Tec UM80–up to 3 kg, 80 bags/min., 4 dosers–Engelskirchen
Packaging lineULF-Tec UM100/3–up to 110 bags/min.–Engelskirchen
Packaging line with integrated bag makingULF-Tec UM120/R–125 bags up to 3 kg/min.–Engelskirchen
Filling line (add-on system for stand-up pouches)ULF-Tec UM-Flex–up to 5 kg–Engelskirchen
Filling line for heavy productsULF-Tec UM-Ket–0.5–10 kg, 30 bags/min., format change 20 min.–Engelskirchen
Multipack/paper packer (horizontal packaging)ULF-Tec UMPP-14–up to 14 packs/min.–Engelskirchen
Auger doserULF-Tec–Filling of powdery products, large flour bags–Engelskirchen
Folding carton erectorULF-Tec FSA1–Pre-folding of die-cut cardboard blanks–Engelskirchen
Bag magazine (freely selectable length)ULF-Tec–1, 2 or 3 m–Engelskirchen
Vertical tubular bag packaging machineULF-Tec UM-V-2300–––Engelskirchen
Packaging machine (used, in stock)Fawema FA10–––Engelskirchen
Packaging machine (used, in stock)Fawema FA312–––Engelskirchen
CheckweigherTeltek S3–up to 3 kg––
CheckweigherTeltek H6 / H12–up to 6 and 12 kg respectively––
CheckweigherTeltek B20 / B40–Cartons/crates up to 40 kg––
Checkweigher (high-end)Teltek C80––––
Checkweigher & metal detector (combo)Teltek Combo––––
Labeling systemTeltek WPL––––
Sorting/portioning systemTeltek Inliner & Grader––––

Additional services

Individual planning and manufacture of packaging machines and systems (standard andIn-house manufacturing incl. sheet metal working and weldingMaintenance, repair, optimization, retrofitting and modification of existing systemsOverhaul of used machines (also Fawema machines)Spare parts supply, on request with installationAssembly and integration of machinesMechanical and electrical workMaintenance contracts for all makesRemote maintenanceService also for machines from various manufacturers (including Fawema)Sales and integration of Teltek checkweighers as Germany partnerIn-house dosing trials

Reference customers

Pfeifer & Langen (installation of a packaging system in Könnern)Teltek (partnership, Germany partner)Fawema (service for Fawema machines)

Quality and control technology

The machines fill with gram accuracy and multiple weight checks via load cells, light barriers and sensors; integrated metal detectors and, on request, X-ray devices detect contamination. Peripheral devices such as Teltek checkweighers can be verified before delivery (MID 2014/32/EU).

EvidenceEngelskirchen
CE certification
Verification testing (MID)

Company history

  1. 2001

    Founded by Frank Stamm as a service specialist for packaging machines

  2. 2003

    Kai Stamm joins the company

  3. 2006

    Start of manufacturing the company's own machines

  4. 2018

    Kai Stamm takes over the management

  5. 2022

    Third generation joins with Lukas Stamm

  6. 2023

    Frank and Ulrike Stamm leave the active company

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