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Ultrabio – Fertigung

Manufacturer of e-liquids, flavours and vape products with in-house analytics and filling in Rheda-Wiedenbrück

Ultrabio Logo

Ultrabio Werke GmbH

Rheda-Wiedenbrück (Am Ruthenbach 78, 33378)New on Amplifa

2010Founded
7Automated filling lines
Cleanroom Class 5Production environment
3,000+TPD-registered products

About Ultrabio

Ultrabio Werke GmbH is a German manufacturer of e-liquid products based in Rheda-Wiedenbrück. Founded in 2010 by Fatih Aygül, the company started with chemical specialty products such as cleaning agents and has been active in the vaping industry since 2012. The product range includes ready-to-use liquids, flavours, nicotine shots, bases, longfills, nicotine salt liquids and pod systems — partly as own brands (OWL, OWLIQ, Hercules, Kirschlolli, Nebelfee), partly as white-label production for B2B customers with over 100 brand references and more than 3,000 TPD-registered products. The 'Am Ruthenbach' plant has been specifically designed for e-liquid manufacturing since 2017 and is continuously being expanded. Production takes place in a class 5 cleanroom on fully automated filling lines. An in-house analytical laboratory with a gas chromatograph and atomic absorption spectrometer supports development, quality control, TPD notifications as well as external analytics services.

Site
Rheda-Wiedenbrück
Processes
Filling of liquids (nicotine shots, bases, longfills, nicotine salt liquids), Emission measurements with commercially available vaporizers, Analytics / laboratory services (gas chromatography for flavour blends and organic contaminants), Analytics / heavy metal determination (atomic absorption spectrometry), Creation of safety data sheets and TPD registration analyses, Product development (flavours, liquids, pod systems), Manufacture of chemical specialty products (including cleaning agents), Product development
Materials
Propylene glycol (PG), Glycerin (VG), Nicotine / Nicotine salt
Founded
2010
Industries
Vaping/e-cigarette industry, Retail (grocery, petrol stations, vape shops, specialized wholesale), Chemical specialty products, Chemical specialty products (originally)
  1. 01

    Product development

  2. 02

    Laboratory analytics

  3. 03

    Cleanroom production

  4. 04

    Filling

  5. 05

    Quality control

  6. 06

    TPD registration & safety data sheets

  7. 07

    Warehouse logistics & shipping

Products & Base Materials

PG

Propylene glycol (PG)

Base material of the base liquids for liquids, shots and bases.

VG

Glycerin (VG)

Second main component of the base liquids, often in a 50VG/50PG ratio.

NIC

Nicotine / Nicotine salt

Active ingredient for nicotine shots, nicotine salt liquids and hybrid liquids.

Locations

Standort Rheda-Wiedenbrück

Rheda-Wiedenbrück

DE

Headquarters, production, laboratory, warehouse

Materials
Propylene glycol, glycerin, nicotine, nicotine salt, flavours
  • Filling system
  • Analytics laboratory
  • Emission measurement equipment

Products

Liquid bottles in production
Liquid bottles in productionFilling · Vaping industry
Liquid bottle on production system
Liquid bottle on production systemAutomated filling · Vaping industry
Product labels
Product labelsPackaging · Vaping industry

Inside the production

Laboratory analysis of a sample
Laboratory analysis of a sample
Quality inspection in the laboratory
Quality inspection in the laboratory
Liquid bottles on the filling system
Liquid bottles on the filling system
Products in the warehouse
Products in the warehouse
Intertabac trade fair booth
Intertabac trade fair booth
Dortmund trade fair grounds
Dortmund trade fair grounds

Industries

Vaping/e-cigarette industryRetail (grocery, petrol stations, vape shops, specialized wholesale)Chemical specialty productsChemical specialty products (originally)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Filling of liquids (nicotine shots, bases, longfills, nicotine salt liquids)Plastics––––E-liquid (propylene glycol, glycerin, nicotine, nicotine
Emission measurements with commercially available vaporizersTesting–––––
Analytics / laboratory services (gas chromatography for flavour blends and organic contaminants)Testing–––––
Analytics / heavy metal determination (atomic absorption spectrometry)Testing–––––
Creation of safety data sheets and TPD registration analysesEngineering–––––
Product development (flavours, liquids, pod systems)Engineering–––––
Manufacture of chemical specialty products (including cleaning agents)Plastics–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automated filling lines–7––Rheda-Wiedenbrück
Cleanroom class 5––––Am Ruthenbach plant, Rheda-Wiedenbrück
Gas chromatograph––––Analytics laboratory Rheda-Wiedenbrück
Atomic absorption spectrometer––––Analytics laboratory Rheda-Wiedenbrück
Test machines for emission measurements with commercially available vaporizers––––Rheda-Wiedenbrück

Additional services

Product developmentIn-house analytics (laboratory: gas chromatograph, atomic absorption spectrometer)Production / filling (7 automated filling lines, cleanroom class 5)Safety data sheetsTPD product notificationsEmission measurementsB2B white-label/brand developmentWarehouse logistics & fast delivery

Reference customers

Zippo (OWL x Zippo cooperation)

History

  1. 2010

    Founding of ULTRABIO Werke GmbH by Fatih Aygül in Rheda-Wiedenbrück, initially chemical specialty products (e.g. cleaning agents)

  2. 2012

    Entry into the vaping industry / e-liquids

  3. 2017

    'Am Ruthenbach' plant specifically designed for the manufacture of e-liquid products, continuously expanded since then

  4. 2026

    Exhibitor at InterTabac in Dortmund; OWL x Zippo cooperation

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