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Precision machining, Aero-Tooling, special processes and assembly for aerospace, defence, energy and semiconductor.

Unimech Aerospace Logo

Unimech Aerospace and Manufacturing Limited

Devanahalli, Bengaluru Rural (562135) · Devanahalli, Bengaluru (562149) · Bengaluru Rural, Karnataka (562149) · Bangalore, Peenya Industrial Area (560058)New on Amplifa

155+CNC machines
±5 µmPrecision tolerance
4Sites in Karnataka, India
4Industry(ies): Aerospace, Defence, Energy, Semiconductor
ISO/IEC 17025Accredited testing laboratory (TL-167)

About Unimech Aerospace

Unimech Aerospace and Manufacturing Limited with its wholly owned subsidiary Innomech Aerospace Tooling Pvt. Ltd. manufactures high-precision components, constructions and assemblies for aerospace, the defence industry, the energy sector and the semiconductor industry. The service portfolio includes build-to-print and build-to-specifications manufacturing with CNC machining on more than 155 machines including 5-axis machining and high-speed machining with tolerances of ±5 µm, plus fabrication, assembly and electromechanical turnkey systems. The special processes offered include heat treatment, painting and blackening / black phosphating. At the headquarters in Devanahalli, Aero-Tooling for MRO and production as well as custom solutions are also developed and manufactured. Inspection takes place in the in-house ISO/IEC 17025 accredited testing laboratory using coordinate measuring machines (CMM) and optical inspection. The manufacturing sites are located in the Aerospace and Defence Park near Devanahalli and in the Peenya Industrial Area in Bangalore.

Site
5 Devanahalli, Bengaluru (Karnataka)
Processes
5-axis CNC machining, High-Speed Processing (high-speed machining), Manufacture of precision machined parts (Precision Machined Parts), Fabrication (Fabricated Products), Assembly (Assembled Products / Assembly), Heat treatment (HT), Painting, Blackening / black phosphating (Blackening/Black Phosphating)
Materials
5-Axis CNC Machining, High-Speed Machining, Precision Machined Parts, Fabrication, Assembly, Heat Treatment, Painting, Blackening / Black Phosphating
Certificates
AS9100D & BS EN ISO 9001:2015, ISO 45001:2018, ISO 14001:2015, ISO/IEC 17025:2017 (testing laboratory accreditation, mechanical testing with, Cyber Essentials, AS9100D & ISO 9001:2015 (NQA, No. 600364), ISO 14001:2015 (NQA, No. 227123), ISO 45001:2018 (NQA, No. 600290), ISO/IEC 17025 Testing Laboratory (FDAS, TL-167)
Industries
Aerospace, Defence, Energy, Semiconductor, Automotive components (testing laboratory scope), Automotive components (within the accreditation scope of the testing laboratory)
  1. 01

    Design and development of tooling (MRO & production)

  2. 02

    Build-to-print / build-to-specifications production planning

  3. 03

    CNC machining (5-axis, high-speed machining)

  4. 04

    Fabrication

  5. 05

    Special processes: heat treatment, painting, black phosphating

  6. 06

    Assembly into assemblies and electromechanical turnkey systems

  7. 07

    Inspection in the ISO/IEC 17025 accredited laboratory (CMM, optical inspection)

Processes and Procedures

CNC-5X

5-Axis CNC Machining

Complex geometries with high surface finishes for critical aerospace components.

CNC-HSC

High-Speed Machining

Fast production while maintaining ±5 µm precision.

PMP

Precision Machined Parts

Manufacture of precision machined parts for aerospace and engineering applications.

FAB

Fabrication

Manufacture of constructions (fabricated products) for aerospace and engineering applications.

ASM

Assembly

Assembly of assemblies and assembled products including electromechanical turnkey systems.

HT

Heat Treatment

Special process heat treatment for aerospace and engineering components.

PTG

Painting

Special process painting as part of the certified production chain.

BLK

Blackening / Black Phosphating

Black phosphating (blackening / black phosphating) as a certified special process.

TLG

Aero Tooling (MRO & Production)

Design, development and manufacture of tools for MRO and production.

MET

Metrology (CMM and optical inspection)

Mechanical testing including geometric dimensioning and tolerancing in the ISO/IEC 17025 accredited testing laboratory.

Sites

Devanahalli (Bengaluru Rural)

IN

Headquarters: design, development and manufacture of tooling (MRO & production), precision parts, special processes (HT,

  • CNC machines (part of the machine park of 155+)
  • 5-axis CNC machining centres
  • CMM (coordinate measuring machine LMS-WI-01)
  • Optical inspection

Devanahalli (Bengaluru IT Park, Arebannimangala)

IN

Manufacture of precision machined parts as well as constructions and assemblies

  • CNC machines (part of the machine park of 155+)

Bengaluru Rural (Hi-Tech Defence & Aerospace Park)

IN

Manufacture of constructions (fabricated products) and assemblies

Bangalore (Peenya Industrial Area)

IN

Site with Cyber Essentials certification (Whole Organisation)

Industries

AerospaceDefenceEnergySemiconductorAutomotive components (testing laboratory scope)Automotive components (within the accreditation scope of the testing laboratory)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
5-axis CNC machiningMachining±5µ––––
High-Speed Processing (high-speed machining)Machining±5µ––––
Manufacture of precision machined parts (Precision Machined Parts)Machining±5µ––––
Fabrication (Fabricated Products)Joining–––––
Assembly (Assembled Products / Assembly)Assembly–––––
Heat treatment (HT)Heat Treatment–––––
PaintingSurface–––––
Blackening / black phosphating (Blackening/Black Phosphating)Surface–––––
Design & development of tools (Tooling, MRO & Production)Engineering–––––
Inspection/testing (Testing, accredited testing laboratory)Inspection–––––
Electromechanical turnkey systemsAssembly–––––
Build-to-print & build-to-specifications manufacturingEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machines–155+–––
5-axis CNC machining centre–––––
CMM (coordinate measuring machine) for mechanical testingLMS LMS-WI-01–––Bengaluru (Karnataka), India

Additional services

Build-to-print and build-to-specifications manufacturing5-axis CNC machining (high precision, ±5 µm tolerance)Turning/milling: 155+ CNC machines, high-speed machiningFabrication and assembly/assembliesHeat treatment (HT)PaintingBlackening / black phosphatingElectromechanical turnkey systemsAero Tooling (MRO & production)Inspection/metrology (CMM and optical inspection, ISO/IEC 17025 accredited laboratory)Individually developed custom solutions

Quality and Certifications

The quality management system is certified multi-site to AS9100D and ISO 9001:2015 by NQA (UKAS accredited); in addition, there are ISO 14001 and ISO 45001 certifications as well as an ISO/IEC 17025 accredited testing laboratory with CMM-based mechanical testing (including geometric dimensioning and tolerancing, length, diameter). Inspection is performed using coordinate measuring machines and optical inspection.

EvidenceDevanahalli (562135)Devanahalli, Bengaluru IT Park (562149)Bengaluru Rural, Hi-Tech Defence & Aerospace Park (562149)
AS9100D & ISO 9001:2015 (NQA, No. 600364)
ISO 14001:2015 (NQA, No. 227123)
ISO 45001:2018 (NQA, No. 600290)
ISO/IEC 17025 Testing Laboratory (FDAS, TL-167)

History

  1. 2020

    ISO 45001:2018 initial certification of Innomech Aerospace Tooling Private Limited by NQA (18.03.2020).

  2. 2021

    AS9100D & ISO 9001:2015 initial certification of Innomech Aerospace Tooling Pvt. Ltd. by NQA (18.02.2021).

  3. 2024

    Cyber Essentials certificate for Unimech Aerospace and Manufacturing Private Limited (08.08.2024–08.08.2025); ASCS Approval of the AS9100D certificate (21.02.2024).

  4. 2026

    Reissue of the ISO 45001 and AS9100D certificates, first issue of the ISO 14001 certificate by NQA and renewal of the ISO/IEC 17025 laboratory accreditation TL-167 by FDAS.

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