
Development and manufacturing of automotive components: lighting, electronics, polymer and metal parts for two-wheelers and vehicles

Varroc Engineering Limited
Chh. Sambhajinagar (Waluj) · Pune (Chakan, Viman Nagar) · Halol · Ahmedabad · Chennai · Pantnagar · Indore · NCR/Gurgaon · Kolar · Bengaluru · Cambiano · Sumirago · Bielefeld · Krakow · Timisoara ·New on Amplifa
About Varroc
Varroc Engineering Limited is a globally operating automotive technology company founded in 1988, publicly listed and headquartered in Chh. Sambhajinagar (Aurangabad), Maharashtra, India. The product portfolio includes electrical and electronic systems, vehicle lighting, polymer and metal components, aftermarket products as well as advanced safety solutions such as mirror and driver assistance systems, telematics and connected instrument clusters. Varroc operates as a Full Systems Supplier with end-to-end capabilities across the entire chain: design, engineering, testing and validation, toolmaking in its own Tool Room, forging, manufacturing of valves and exhaust systems, and delivery. Production takes place at several Indian plants (including Pune/Chakan, Waluj, Halol, Chennai, Pantnagar, Indore, Kolar, Bengaluru) as well as through subsidiaries in Italy, Germany, Poland, Romania, the Czech Republic, Japan, Vietnam and China. Customers include OEMs such as Honda, Maruti Suzuki, Bajaj Auto, Mahindra & Mahindra, Volvo Eicher, FCA, Jaguar Land Rover, Ford, GM and PSA. R&D focus areas are electromobility and emissions control, lightweight construction, sustainable materials as well as safe, connected mobility solutions.
- Site
- 6 Chh. Sambhajinagar (Aurangabad), Maharashtra
- Processes
- Forging, Toolmaking (Tool Room), Metallic Products (Metal Components), Polymer Products (Plastic Components), Valve Manufacturing, Exhaust System Manufacturing (Exhaust Plant), Testing/Validation (Product Testing), Tooling (Tool Manufacturing)
- Materials
- Metal Components (Metallic Products), Polymer Components, Electrical/Electronics, Exhaust Systems, Forged Parts
- Founded
- 1988
- Industries
- Automotive (OEM supplier), Two-/three-wheeler mobility, Commercial vehicles, Fleet/Aftermarket
- 01
Design & Engineering
- 02
Testing/Validation
- 03
Toolmaking (Tool Room)
- 04
Forging
- 05
Metalworking & Valve Manufacturing
- 06
Exhaust System Manufacturing
- 07
Polymer Processing
- 08
Electronics/Lighting Manufacturing
- 09
Assembly & Delivery
Materials & Processes
Metal Components (Metallic Products)
Metallic parts for two-wheeler and vehicle applications, including forged parts and valves.
Polymer Components
Plastic parts and systems, including lighting housings and interior components.
Electrical/Electronics
Control units, telematics control units, clusters and sensor interfaces.
Exhaust Systems
Emissions control and exhaust system manufacturing for motorcycles and vehicles.
Forged Parts
Formed metal components from the company's own forging plant in Waluj.
Locations

Chh. Sambhajinagar (Waluj)
INCorporate & Registered Office, plants, forging, valve manufacturing, Technical Center & Tool Room
- Materials
- Metal, Polymer, Casting
- Forging
- Tool Room
- Valve Manufacturing

Pune (Chakan)
INLighting, Exhaust and Polymer plants; Technical Center
- Materials
- Metal, Plastic
- Lighting Plant
- Exhaust Plant
- Polymer Plant
Bielefeld
DEVarroc Germany GmbH – sales/business location
Cambiano (Turin)
ITVarroc Italy Spa
Sumirago
ITI.M.E.S. SpA
Timisoara (Ghiroda)
ROVarroc Electronics Romania S.R.L. – Electronics
- Materials
- Electronics
Products & Components





Inside the production



Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| ForgingForming | – | – | – | – | – |
| Toolmaking (Tool Room)Engineering | – | – | – | – | – |
| Metallic Products (Metal Components)Machining | – | – | – | – | – |
| Polymer Products (Plastic Components)Plastics | – | – | – | – | – |
| Valve ManufacturingMachining | – | – | – | – | – |
| Exhaust System Manufacturing (Exhaust Plant)Joining | – | – | – | – | – |
| Testing/Validation (Product Testing)Testing | – | – | – | – | – |
| Tooling (Tool Manufacturing)Engineering | – | – | – | – | – |
Additional services
Reference customers
History
- 1988
Founded as Varroc Engineering Limited in Maharashtra, India (CIN L28920MH1988PLC047335)