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Varroc – Fertigung

Development and manufacturing of automotive components: lighting, electronics, polymer and metal parts for two-wheelers and vehicles

Varroc Logo

Varroc Engineering Limited

Chh. Sambhajinagar (Waluj) · Pune (Chakan, Viman Nagar) · Halol · Ahmedabad · Chennai · Pantnagar · Indore · NCR/Gurgaon · Kolar · Bengaluru · Cambiano · Sumirago · Bielefeld · Krakow · Timisoara ·New on Amplifa

1988Founded
More than 20Locations worldwide
Electrical/Electronics, LightingProduct areas
2-/3-wheelers, passenger cars,Customer segments

About Varroc

Varroc Engineering Limited is a globally operating automotive technology company founded in 1988, publicly listed and headquartered in Chh. Sambhajinagar (Aurangabad), Maharashtra, India. The product portfolio includes electrical and electronic systems, vehicle lighting, polymer and metal components, aftermarket products as well as advanced safety solutions such as mirror and driver assistance systems, telematics and connected instrument clusters. Varroc operates as a Full Systems Supplier with end-to-end capabilities across the entire chain: design, engineering, testing and validation, toolmaking in its own Tool Room, forging, manufacturing of valves and exhaust systems, and delivery. Production takes place at several Indian plants (including Pune/Chakan, Waluj, Halol, Chennai, Pantnagar, Indore, Kolar, Bengaluru) as well as through subsidiaries in Italy, Germany, Poland, Romania, the Czech Republic, Japan, Vietnam and China. Customers include OEMs such as Honda, Maruti Suzuki, Bajaj Auto, Mahindra & Mahindra, Volvo Eicher, FCA, Jaguar Land Rover, Ford, GM and PSA. R&D focus areas are electromobility and emissions control, lightweight construction, sustainable materials as well as safe, connected mobility solutions.

Site
6 Chh. Sambhajinagar (Aurangabad), Maharashtra
Processes
Forging, Toolmaking (Tool Room), Metallic Products (Metal Components), Polymer Products (Plastic Components), Valve Manufacturing, Exhaust System Manufacturing (Exhaust Plant), Testing/Validation (Product Testing), Tooling (Tool Manufacturing)
Materials
Metal Components (Metallic Products), Polymer Components, Electrical/Electronics, Exhaust Systems, Forged Parts
Founded
1988
Industries
Automotive (OEM supplier), Two-/three-wheeler mobility, Commercial vehicles, Fleet/Aftermarket
  1. 01

    Design & Engineering

  2. 02

    Testing/Validation

  3. 03

    Toolmaking (Tool Room)

  4. 04

    Forging

  5. 05

    Metalworking & Valve Manufacturing

  6. 06

    Exhaust System Manufacturing

  7. 07

    Polymer Processing

  8. 08

    Electronics/Lighting Manufacturing

  9. 09

    Assembly & Delivery

Materials & Processes

MET

Metal Components (Metallic Products)

Metallic parts for two-wheeler and vehicle applications, including forged parts and valves.

POL

Polymer Components

Plastic parts and systems, including lighting housings and interior components.

ELEK

Electrical/Electronics

Control units, telematics control units, clusters and sensor interfaces.

EXH

Exhaust Systems

Emissions control and exhaust system manufacturing for motorcycles and vehicles.

FORG

Forged Parts

Formed metal components from the company's own forging plant in Waluj.

Locations

Standort Chh. Sambhajinagar (Waluj)

Chh. Sambhajinagar (Waluj)

IN

Corporate & Registered Office, plants, forging, valve manufacturing, Technical Center & Tool Room

Materials
Metal, Polymer, Casting
  • Forging
  • Tool Room
  • Valve Manufacturing
Standort Pune (Chakan)

Pune (Chakan)

IN

Lighting, Exhaust and Polymer plants; Technical Center

Materials
Metal, Plastic
  • Lighting Plant
  • Exhaust Plant
  • Polymer Plant

Bielefeld

DE

Varroc Germany GmbH – sales/business location

Cambiano (Turin)

IT

Varroc Italy Spa

Sumirago

IT

I.M.E.S. SpA

Timisoara (Ghiroda)

RO

Varroc Electronics Romania S.R.L. – Electronics

Materials
Electronics

Products & Components

Round LED Headlamp
Round LED HeadlampLighting technology · Two-wheeler/Automotive
Telematics Control Unit
Telematics Control UnitElectronics · Connected Vehicle
All-in-one Cluster
All-in-one ClusterElectronics · Instrumentation
Blind Spot Detection Mirror
Blind Spot Detection MirrorSafety technology · Automotive
Traction Motor & Controller Unit
Traction Motor & Controller UnitElectromobility · EV Powertrain

Inside the production

Varroc Engineering, Chakan
Varroc Engineering, Chakan
Manufacturing reliability, Varroc Chakan
Manufacturing reliability, Varroc Chakan
Connectivity technology, Varroc Chakan
Connectivity technology, Varroc Chakan

Industries

Automotive (OEM supplier)Two-/three-wheeler mobilityCommercial vehiclesFleet/Aftermarket

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
ForgingForming–––––
Toolmaking (Tool Room)Engineering–––––
Metallic Products (Metal Components)Machining–––––
Polymer Products (Plastic Components)Plastics–––––
Valve ManufacturingMachining–––––
Exhaust System Manufacturing (Exhaust Plant)Joining–––––
Testing/Validation (Product Testing)Testing–––––
Tooling (Tool Manufacturing)Engineering–––––

Additional services

Design to manufacture / End-to-end development (design, engineering, testing/validation)Full Systems SupplierToolmaking/Tool RoomResearch & Development (R&D centers)Telematics & connected systems

Reference customers

Honda Motorcycle & Scooter India (HMSI)Maruti Suzuki (MSIL)CHANGAN AutomobileVolvo Eicher Commercial Vehicles (VECV)Mahindra & Mahindra (M&M)Bajaj AutoSuzuki Motorcycles IndiaMahle Behr IndiaFCAJaguar Land RoverGeneral MotorsFordPSA

History

  1. 1988

    Founded as Varroc Engineering Limited in Maharashtra, India (CIN L28920MH1988PLC047335)

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