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VARTA – Fertigung

Manufacturer of micro and specialty batteries, custom lithium-ion packs and energy storage systems.

VARTA Logo

VARTA AG

Ellwangen · Nördlingen · Dischingen · Brașov · Batam · Graz · Singapore · Rye, New YorkNew on Amplifa

1887Founded
approx. 4,200Employees
5 in Europe and AsiaProduction sites
around 3 billion cells/yearAnnual capacity (2022)
more than 522Granted patents (as of 2024)

About VARTA

VARTA AG, headquartered in Ellwangen, develops and produces battery cells and battery systems in numerous electrochemical systems, including lithium-ion, nickel-metal hydride (NiMH), alkaline-manganese, silver oxide, zinc-air and lithium primary cells. The portfolio ranges from micro batteries for hearing aids and electronics to lithium-ion CoinPower cells and custom battery packs (Power Pack Solutions) to home and industrial storage systems such as VARTA.wall and VARTA.hybrid.wall. Development proceeds from the initial idea through prototype construction to transfer into highly automated large-scale production; the electronics and software of the battery packs are developed in-house. Customers come from hearing acoustics, medical technology, automotive, consumer electronics, IoT, telecommunications, robotics and energy storage. The Group employs around 4,200 people, of whom about 200 in research and development, and operates five production facilities in Europe and Asia as well as research locations in Ellwangen, Nördlingen and Graz.

Site
Ellwangen
Processes
Battery cell manufacturing (lithium-ion, NiMH, alkaline-manganese, silver oxide, zinc-air, lithium, Development and production of battery packs / Power Pack Solutions (custom, Prototype construction, Transfer of prototypes into highly automated large-scale production, Development of printed batteries (pilot line), Materials research and qualification for energy storage technologies, Custom battery pack development (engineering from idea to production readiness), R&D services / tailored research services (VARTA Innovation GmbH)
Materials
Lithium-Ion, Nickel-Metal Hydride (NiMH), Alkaline-Manganese (Alkaline), Silver Oxide, Zinc-Air, Lithium Primary, LiFePO4, Sodium-Ion
Certificates
ISO 9001:2015, ISO 13485:2016 (MDSAP), ISO 14001:2015 (VARTA Storage GmbH), ISO 50001:2018 (VARTA Storage GmbH), ISO 14001:2015 (VARTA Consumer Batteries), ISO 50001:2018 (VARTA Consumer Batteries), ISO 9001, ISO 13485 (MDSAP), ISO 14001, ISO 50001
Founded
1887
Employees
4200
Industries
Hearing Aids / Hearing Acoustics, Medical Technology, Automotive, Consumer Electronics / Wearables, Internet of Things, Telecommunications / IT
  1. 01

    Research and materials development

  2. 02

    Cell development and prototype construction

  3. 03

    Process development

  4. 04

    Highly automated cell manufacturing

  5. 05

    Electronics and software development for battery packs

  6. 06

    Battery pack assembly

  7. 07

    Quality assurance

  8. 08

    Sales in over 75 countries

Electrochemical Systems and Technologies

Li-Ion

Lithium-Ion

Rechargeable CoinPower cells, cylindrical cells and custom battery packs for electronics, medical technology and industry.

NiMH

Nickel-Metal Hydride

Button and cell format rechargeable batteries, manufactured in Ellwangen since 1997, among other things with high high-current capability.

Alkaline

Alkaline-Manganese

Primary batteries in button and cylindrical format, also as INDUSTRIAL PRO for industrial applications.

AgO

Silver Oxide

Primary button cells with high energy density, among other things for watches and small devices.

Zn-Air

Zinc-Air

Primary button cells, the classic system for hearing aid batteries.

Li-Primär

Lithium Primary

Button and cylindrical cells for long-term power supply in industry and electronics.

LiFePO4

LiFePO4

Long-lasting cell chemistry of the mobile power station VP500 with up to 2,500 charge cycles.

Na-Ion

Sodium-Ion

Future technology in VARTA research aimed at resource conservation.

Solid-State

Solid-State

Research area for future battery generations with higher safety.

Printed

Printed Batteries

Thin batteries developed since 2022 on a pilot line for new application forms.

Locations

Ellwangen

DE

Headquarters, production and R&D

Nördlingen

DE

Production, R&D for battery modules and systems (VARTA Storage, VARTA Micro Production)

Dischingen

DE

Production Alkaline Plant & Packaging

Brașov

RO

Production (VARTA Microbattery SRL)

Batam

ID

Production (PT VARTA Microbattery Indonesia)

Graz

AT

Materials research and R&D (VARTA Innovation GmbH)

Singapore

SG

Sales and Asia hub

Otopeni

RO

Sales (VARTA Microbattery SRL)

Rye, New York

US

Sales (VARTA Microbattery Inc.)

Products and Assemblies

Specialty Batteries
Specialty BatteriesPrimary cells · Electronics/Industry
Power Station VP500 with Solar Module
Power Station VP500 with Solar ModuleLiFePO4 system · Consumer/Energy Storage
VARTA.hybrid.wall Complete System
VARTA.hybrid.wall Complete SystemInverter plus high-voltage storage · Photovoltaics

Inside the production

Laboratory microscope in materials testing, glass panel
Laboratory microscope in materials testing, glass panel
Light with VARTA power supply
Light with VARTA power supply
House with solar system and VARTA storage
House with solar system and VARTA storage
Child playing with robot
Child playing with robot

Industries

Hearing Aids / Hearing AcousticsMedical TechnologyAutomotiveConsumer Electronics / WearablesInternet of ThingsTelecommunications / ITRoboticsPower ToolsSmart Home / MeteringPhotovoltaics / Energy Storage

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Battery cell manufacturing (lithium-ion, NiMH, alkaline-manganese, silver oxide, zinc-air, lithiumManufacturing of electrochemical energy storage–––Large-scale production (around 3 billionLithium-Ion, NiMH, Alkaline-Manganese, Silver Oxide, Zinc-Air, Lithium Primary
Development and production of battery packs / Power Pack Solutions (customAssembly––––Lithium-Ion
Prototype constructionEngineering–––––
Transfer of prototypes into highly automated large-scale productionManufacturing of electrochemical energy storage–––––
Development of printed batteries (pilot line)Additive––––Printed Batteries
Materials research and qualification for energy storage technologiesTesting–––––

Additional services

Custom battery pack development (engineering from idea to production readiness)R&D services / tailored research services (VARTA Innovation GmbH)Prototype constructionHighly automated large-scale productionIn-house electronics and software development for battery packsEnergy management (VARTA.iq)

Reference customers

Customers: leading companies from the hearing aid, entertainment and automotive sectors (not

Quality and Certifications

The production sites are regularly audited by independent third parties, most recently according to SMETA 4-Pillar (Brașov 2025, Ellwangen 2026) and the Intertek Workplace Conditions Assessment. The management systems are certified to ISO 9001, ISO 13485 (MDSAP), ISO 14001 and ISO 50001.

EvidenceEllwangenNördlingenDischingenBrașovBatam
ISO 9001
ISO 13485 (MDSAP)
ISO 14001
ISO 50001

History

  1. 1887

    Founded by Adolph Müller (AFA, Accumulatoren-Fabrik Tudorschen Systems Büsche & Müller OHG) in Hagen.

  2. 1896

    AFA batteries pass the cold test of Fridtjof Nansen's North Pole expedition

  3. 1904

    Foundation of the subsidiary VARTA Accumulatoren GmbH in Berlin

  4. 1969

    Camera of Neil Armstrong's moon landing equipped with VARTA batteries

  5. 1997

    Establishment of NiMH production in Ellwangen

  6. 2002

    Division of the former VARTA AG into three business units

  7. 2007

    Montana Tech Components AG acquires the microbattery business

  8. 2012

    Foundation of VARTA Storage GmbH

  9. 2017

    Market launch of the VARTA pulse wall-mounted storage system, 130th anniversary and IPO

  10. 2019

    Admission to MDAX and TecDAX

  11. 2020

    Re-integration of the household battery business; IPCEI funding approval of around €300 million

  12. 2022

    Development of a printed battery on a pilot line

  13. 2024

    Market launch of the VARTA.wall energy storage system; restructuring under StaRUG

  14. 2026

    Insolvency proceedings under self-administration; carve-out of the consumer business as an independent company secured

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