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VEOLO – Fertigung

VEOLO develops and assembles in Leipzig lightweight, sporty bicycle trailers with modular equipment for everyday use, dogs, outdoor and water sports.

VEOLO Logo

VEOLO

Leipzig (Germany)New on Amplifa

LeipzigSite for design, final assembly & quality control
6.7 kgUnladen weight of the trailer
60 kgPayload
45 mmSuspension travel
65 gOwn coupling, according to the manufacturer the lightest on

About VEOLO

VEOLO manufactures in Leipzig a modular bicycle trailer (veolo Trailer 2.0) for everyday use and sport: everyday transport and shopping, dog transport, camping and outdoor as well as water sports with long loads up to 3.5 m. The trailer weighs 6.7 kg with a 60 kg payload and features a patented elastomer suspension with 45 mm of travel and replaceable elastomers in two hardness grades. The product is designed and completed in Leipzig; design, final assembly and quality control take place there. Materials used are aluminum (frame, double-wall rims, CNC-machined swingarms made of Al 6061), hot-forged wing mounts, stainless steel for press-fit pins as well as carbon fiber, Hypalon®, X-Pac® ripstop and Batyline® fabrics for the textile tub and reinforcements. In addition, VEOLO offers its own coupling bolt weighing just 65 g, spare parts, special tools for swingarm maintenance and an online configurator with customization. Sales are conducted via a D2C webshop with worldwide delivery as well as through a dealer network.

Site
Leipzig
Processes
Precision CNC milling (swingarms/metal parts), Hot-forged wing mount, Final assembly with quality control, Product development/design (bicycle trailers, coupling, tooling), Configurator/customization, Spare parts & maintenance (special tools), Dealer network/sales via dealer map, Customer service by phone/e-mail
Materials
Al 6061 aerospace-grade aluminum, Aluminum (frame, double-wall rims, tool body), Stainless steel (pins in the tool, press-fit), Carbon fiber (reinforcement), Hypalon® (reinforcement material), X-Pac® ripstop fabric, Batyline® mesh fabric, Elastomer (suspension, two hardness grades)
Industries
Bicycle accessories/bicycle trailers, Outdoor/camping, Dog sports/transport, Water sports, E-commerce D2C
  1. 01

    Product development/design (trailer, coupling, tooling)

  2. 02

    CNC machining of swingarms (aluminum)

  3. 03

    Hot-forged wing mount

  4. 04

    Textile manufacturing (X-Pac®, Batyline®, Hypalon® reinforcements)

  5. 05

    Final assembly

  6. 06

    Quality control

  7. 07

    D2C sales and dealer network

  8. 08

    Spare parts & maintenance

Materials & Processes

EN AW-6082

Aluminum 6061 (aerospace-grade)

Frame, double-wall rims and CNC-machined swingarms for stability at low weight.

Al

Hot-forged wing mount

Hot-forged wing mount for stability in the most highly stressed geometry.

Edelstahl

Stainless steel

Press-fit pins in the aluminum special tool for swingarm maintenance.

CF

Carbon fiber (carbon)

Reinforcement material in highly stressed frame areas.

HYP

Hypalon®

Reinforcement material for increased stability in stressed areas.

XPAC

X-Pac® ripstop fabric

Carry bag with a load capacity of up to 60 kg at low weight.

BAT

Batyline® mesh fabric

Durable, quick-drying mesh with reliable water drainage.

EL

Elastomer suspension

Two hardness grades for light (5–45 kg) and heavy loads (45–60 kg).

Sites

Standort Leipzig

Leipzig

DE

Design, final assembly & quality control

Materials
Aluminum, stainless steel, carbon fiber, Hypalon®, X-Pac®, Batyline®, elastomer
  • CNC milling machine (machining of the swingarms)

Parts & Components

Carbon spring elements of the elastomer suspension
Carbon spring elements of the elastomer suspensionElastomer suspension · bicycle trailer
Hot-forged frame head
Hot-forged frame headHot forming · bicycle trailer
Ball-head coupling on the drawbar
Ball-head coupling on the drawbarOwn coupling (65 g) · bicycle trailer
Hub and spokes with quick-lock function
Hub and spokes with quick-lock functionWheel building · bicycle trailer
Textile tub made of durable Batyline® fabric
Textile tub made of durable Batyline® fabricTextile manufacturing · bicycle trailer
Fidlock® magnetic attachment points
Fidlock® magnetic attachment pointsMagnetic closure · bicycle trailer
Splash guard on the frame
Splash guard on the frameFrame component · bicycle trailer
Red bumper on the frame
Red bumper on the frameFrame component · bicycle trailer

Inside the production

veolo Trailer 2.0 with purple textile tub and drawbar
veolo Trailer 2.0 with purple textile tub and drawbar
Replacing the elastomer of the VEOLO suspension
Replacing the elastomer of the VEOLO suspension
Reinforced frame transition of the veolo Trailer 2.0
Reinforced frame transition of the veolo Trailer 2.0
Close-up of the purple Batyline® fabric of the textile tub
Close-up of the purple Batyline® fabric of the textile tub
Loading the trailer with a box attachment while shopping
Loading the trailer with a box attachment while shopping
veolo Trailer with dog attachment on a dirt road
veolo Trailer with dog attachment on a dirt road
veolo Trailer with dry bag while camping
veolo Trailer with dry bag while camping
Two cyclists transporting a kayak with the water sports set
Two cyclists transporting a kayak with the water sports set

Industries

Bicycle accessories/bicycle trailersOutdoor/campingDog sports/transportWater sportsE-commerce D2C

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Precision CNC milling (swingarms/metal parts)Machining––––Aluminum
Hot-forged wing mountForming––––Aluminum
Final assembly with quality controlAssembly–––––
Product development/design (bicycle trailers, coupling, tooling)Engineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machine––––Leipzig (machining of the swingarms)

Additional services

Configurator/customizationSpare parts & maintenance (special tools)Dealer network/sales via dealer mapCustomer service by phone/e-mail14-day return

History

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