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VUT Kirchner – Fertigung

Engineering consultancy for process safety, process simulation as well as exhaust air and solvent management in the chemical industry

VUT Kirchner Logo

Verfahrens- & Umwelttechnik Kirchner (Dr.-Ing. Robert Kirchner)

Junkerstraße 22, 99817 Eisenach, GermanyNew on Amplifa

1990Founded in Erlangen
Eisenach, ThuringiaOffice location
Sole proprietorship, owner Dr.-Ing.Legal form
CHEMCAD process simulationCore tool

About VUT Kirchner

Verfahrens- & Umwelttechnik Kirchner (VUT Kirchner) is an engineering consultancy for process safety, process simulation and environmental engineering consulting, founded in 1990 by Dr.-Ing. Robert Kirchner in Erlangen and today based in Eisenach, Thuringia. The company develops safety concepts and risk analyses based on the HAZOP and LOPA methods, performs process simulations with CHEMCAD and offers incident/accident analyses, expert opinions, risk ratings for insurers as well as authority engineering. Another focus lies in exhaust air and solvent management, including solvent balances according to 31. BImSchV, absorption and distillation optimization as well as energy-saving concepts. Customers come from the chemical and pharmaceutical industries, specialty chemicals, the paint and coatings industry, the building materials and printing ink industries as well as from aluminium and silicon production. In addition to consulting, VUT Kirchner offers seminars, in-house training and interim management and cooperates interdisciplinarily with psychologists, business economists and computer scientists.

Site
Eisenach
Processes
Process simulation (CHEMCAD), Process risk analyses (HAZOP, LOPA, SIL graph according to VDI 2180), Incident analyses and evaluation of near-miss events, Exhaust air management / emission reduction (solvent balances according to 31. BImSchV, Annex V), Absorptive recovery of solvents from exhaust air, Hot-gas dust separation, Absorption and distillation optimization, Energy-saving concepts / operational optimization / troubleshooting
Materials
Solvents, organic substances, inorganic substances, Aluminium, Silicon, Organic Substances, Inorganic Substances
Founded
1990
Industries
Chemical Industry, Pharmaceutical Industry, Specialty Chemicals, Paint and Coatings Industry, Building Materials Industry, Aluminium Production
  1. 01

    Surveys and measurements during ongoing operations

  2. 02

    Process simulation with CHEMCAD

  3. 03

    Risk analyses (HAZOP, LOPA, SIL)

  4. 04

    Development of integrated environmental and energy solutions

  5. 05

    Authority engineering and permitting support

  6. 06

    Seminars, training and interim management

Materials and Processes

LÖM

Solvents

Solvent balances and exhaust air management according to 31. BImSchV, Annex V, for pharmaceutical operations and paint production.

ORG

Organic Substances

Subject of emission reduction and production-integrated environmental protection.

ANORG

Inorganic Substances

Subject matter of process and environmental analyses in chemical production.

AL

Aluminium

Hot-gas dust separation in aluminium production.

SI

Silicon

Absorption and distillation optimization in silicon production.

Locations

Standort Eisenach

Eisenach

DE

Office location

  • Process simulator CHEMCAD (Chemstations Europe)

Industries

Chemical IndustryPharmaceutical IndustrySpecialty ChemicalsPaint and Coatings IndustryBuilding Materials IndustryAluminium ProductionSilicon ProductionAutomotive SuppliersPrinting Inks and AdhesivesAutomotive (Suppliers)Printing Inks/Adhesives

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Process simulation (CHEMCAD)Engineering––––Solvents, organic substances, inorganic substances, chemical-pharmaceutical products
Process risk analyses (HAZOP, LOPA, SIL graph according to VDI 2180)Engineering–––––
Incident analyses and evaluation of near-miss eventsEngineering–––––
Exhaust air management / emission reduction (solvent balances according to 31. BImSchV, Annex V)Engineering––––Solvents, organic substances
Absorptive recovery of solvents from exhaust airSurface––––Solvents
Hot-gas dust separationSurface––––Aluminium
Absorption and distillation optimizationEngineering––––Silicon
Energy-saving concepts / operational optimization / troubleshootingEngineering–––––
Authority engineering (BImSchG permitting, TA-Luft, Solvent Emissions Directive, IPPC/IE Directive)Engineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Process simulator CHEMCADChemstations Europe CHEMCAD1––Eisenach

Additional services

Process safety analyses (HAZOP, LOPA, SIL according to VDI 2180)Process simulation with CHEMCADIncident analyses and evaluation of near-miss events1-day safety check (Process Safety Quick Check PSQC)Review/correct/supplement safety conceptsExpert opinionsRisk analyses and risk ratings for insurersRisk analyses according to HAZOP/LOPA for authoritiesTechnical legal positionsEmission control handbookExhaust air management / solvent management (31. BImSchV Annex V)Solvent balancesSupport with BImSchG permittingEnvironmental, energy and legal consultingEnergy-saving conceptsAuthority engineeringTroubleshootingSupport of plant planningFunction optimizationSeminars/in-house training on the LOPA and HAZOP methodsLectures, workshops, coachingInterim project management / temporary technical management

Reference customers

WARENA, MarktheidenfeldSBA, Heiligenstadt/Ofr.Meder Beschichtungen, EisingenFreedom Chemical Diamalt, RaublingMerck, DarmstadtDr. Willmar Schwabe, Karlsruhe3M, NeussDow Chemicals, WesselingMorton, BremenWP, MannheimWolff Cellulosics, Walsrode (Bayer subsidiary)Hermania Dr. Schirm GmbH, SchönebeckLeuna-Harze GmbH, LeunaMorton International GmbH, BremenSchill & Seilacher, HamburgGötze Elastomere, OpladenAKEMI, NürnbergFreudenberg, WeinheimFreunddorfer Druckplatten, MünchenLandshuter Lackfabrik, LandshutLenz Chemie, WesterburgDeutsche Amphibolin Werke, Ober-RamstadtDruckfarben Gebrüder Schmidt, FrankfurtBuzil, MemmingenPermatex, Vaihingen/Enz (Herberts)LSG Lufthansa Service Gesellschaft, Frankfurt MainPhilip Morris, MünchenTRW Automotive, Radolfzell

History

  1. 1990

    Founding of the office for process and environmental engineering in Erlangen by Dr.-Ing. Robert Kirchner

  2. 1996

    مitarbeiter (Daughter, unchanged) – keine Angabe; Jahr unsicher, daher kein Eintrag

  3. 1997

  4. 1999

    EU IPPC Directive – related to the company's integrated approach

  5. 2001

    Engagement with the Solvent Emissions Directive

  6. 2002

    Revised TA-Luft (Technical Instructions on Air Quality Control) as a reference point of the consulting

  7. 2011

    European Industrial Emissions Directive as successor to the IPPC Directive, consulting topic

  8. 2015

    Relocation of the office to Eisenach, Thuringia (not precisely dated; 'for years')

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