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VIALLI – Fertigung

Manufacturer of PP-R, PP-RCT and PEX-a piping systems for drinking and heating water, Made in Germany.

VIALLI Logo

VIALLI GmbH

Munich (Terminalstraße Mitte 18) · Friedberg (Bavaria), Derching Industrial EstateNew on Amplifa

DELegal form GmbH, HRB 285036 (Munich Local Court)
Munich and Friedberg (Bavaria)Locations
Pipes, fittings, valvesProduct portfolio

About VIALLI GmbH

VIALLI GmbH is a manufacturer registered in Munich of piping systems for hot and cold water supply. The product range includes pipes, fittings, valves and protective caps made of PP-R, PP-RCT, PEX-a as well as composite pipes with fiberglass or aluminium layers according to DIN 8077 and DIN 8078. Production takes place in Germany with extrusion, including three-layer co-extrusion for composite pipes, as well as injection molding for fittings. Products are used in drinking and hot water supply, heating, solar and air conditioning technology, irrigation, and commercial and industrial construction. Services include consulting from product selection through to installation, as well as a tooling program with welding sockets, pipe peeling machines and electrofusion welding machines. The company distributes its products via a dealer network across Europe, parts of Asia and the Middle East.

Site
Munich
Processes
Extrusion (pipe extrusion, including three-layer co-extrusion for composite pipes), Injection Molding (injection molding of fittings), Socket Welding (socket welding of PP-R/PP-RCT pipes), Electrofusion Welding (electrofusion welding Ø 63–315 mm), Product selection consulting and installation support, Tools: welding socket, pipe peeling machine, electrofusion welding machine, Dealer network / distribution partner program
Materials
PP-R (Polypropylene Random Copolymer), PP-RCT (Polypropylene Random Crystalline Temperature), PPR with fiberglass layer (fiberglass composite, three-layer co-extruded, DIN 8077 / DIN 8078), PPR Stabi with aluminium layer (aluminium core, DIN 8077 / DIN 8078), PPR with UV coating, PEX-a (cross-linked polyethylene), Polypropylene Random Copolymer, Polypropylene Random Crystalline Temperature
Certificates
ISO 9001:2015, DVGW, WRAS, NSF, ISO (further)
Industries
Plumbing / drinking and hot water supply, Heating systems, Solar and heating systems, Air conditioning systems, Irrigation, Commercial and industrial construction
  1. 01

    Raw material selection

  2. 02

    Pipe extrusion (including three-layer co-extrusion)

  3. 03

    Injection molding of fittings

  4. 04

    Quality inspection (dimensional checks before and during production)

  5. 05

    Final inspection prior to warehouse entry

  6. 06

    Distribution via dealer network

Materials and Production Processes

PP-R

Polypropylene Random Copolymer

Base material for pipes and fittings in plumbing and heating systems with high corrosion and temperature resistance.

PP-RCT

Polypropylene Random Crystalline Temperature

High-temperature-stable piping material for industrial heating systems and hot water networks.

PPR-FG

PPR with fiberglass layer (three-layer co-extruded, DIN 8077/8078)

Composite pipe with a low expansion coefficient and increased stiffness, suitable for solar and heating systems.

PPR-A

PPR Stabi with aluminium layer (DIN 8077/8078)

Oxygen-tight composite pipe with an aluminium core for heating, solar and drinking water systems as well as high-pressure irrigation.

PPR-UV

PPR with UV coating

UV-resistant version for outdoor applications.

PEX-a

Cross-linked polyethylene (PEX-a)

Flexible, temperature- and pressure-resistant pipe material for hot/cold water systems and pipe-in-pipe applications.

Locations

Standort Munich

Munich

DE

Office / Co-Work Place

Standort Friedberg (Bavaria)

Friedberg (Bavaria)

DE

Address Derching Industrial Estate

Product Portfolio

PP-R pipes and fittings
PP-R pipes and fittingsExtrusion/injection molding · Plumbing and heating
Fiberglass composite pipes (PPR-FG)
Fiberglass composite pipes (PPR-FG)Co-extrusion · Solar and heating
PPR Stabi with aluminium layer
PPR Stabi with aluminium layerComposite extrusion · Heating and drinking water
PEX-a pipes
PEX-a pipesExtrusion · Hot/cold water systems
Welding socket (VWS series)
Welding socket (VWS series)Installation technology · PP-R/PP-RCT Ø 50–160 mm
Pipe peeling machine and electrofusion welding machine
Pipe peeling machine and electrofusion welding machineInstallation technology · Electrofusion welding Ø 63–315 mm

Inside the production

Manufacturing of piping systems in Germany
Manufacturing of piping systems in Germany
Product range of pipes and fittings
Product range of pipes and fittings
Product overview
Product overview

Industries

Plumbing / drinking and hot water supplyHeating systemsSolar and heating systemsAir conditioning systemsIrrigationCommercial and industrial construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion (pipe extrusion, including three-layer co-extrusion for composite pipes)Plastics––––PP-R, PP-RCT, PPR with fiberglass layer, PPR with aluminium layer, PPR with UV coating, PEX-a
Injection Molding (injection molding of fittings)Plastics––––PP-R, PP-RCT
Socket Welding (socket welding of PP-R/PP-RCT pipes)Joining––––PP-R, PP-RCT
Electrofusion Welding (electrofusion welding Ø 63–315 mm)Joining––––PP-R, PP-RCT

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Welding socket / Welding SocketVIALLI VWS5, VWS6, VWS7, VWS9, VWS10, VWS16–Ø 50, 63, 75, 90, 110, 160 mm––
Pipe peeling machine / Pipe Peeling MachineVIALLI VPM63200 (Ø 63–200 mm), VPM75315 Plus (Ø 75–315 mm)–Ø 63–315 mm––
Electrofusion welding machine / Electrofusion Welding MachineVIALLI VEFWM–Ø 63–315 mm (according to product category)––

Additional services

Product selection consulting and installation supportTools: welding socket, pipe peeling machine, electrofusion welding machineDealer network / distribution partner program

Quality and Certifications

Quality assurance includes the selection of high-quality raw materials as well as dimensional pre-production and in-production checks during extrusion and injection molding; finished products are inspected again before warehousing. The product range is certified according to DVGW, WRAS and NSF, and the quality management system according to ISO 9001:2015.

EvidenceFriedberg (Bavaria)
ISO 9001:2015
DVGW
WRAS
NSF
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